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Full-Service Manufacturing

Complete Cable AssemblyManufacturing Capabilities

From initial design and rapid prototyping to volume production and comprehensive testing. We provide end-to-end cable assembly solutions with ISO 9001 and ISO 13485 certified quality.

MOQ Confirmed Per Drawing
Prototyping Support
100% Testing
📋 Capability Quote Request

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High-Volume Production
Strong On-Time Record AU/NZ

Why Choose OURPCB

Comprehensive manufacturing capabilities backed by ISO 9001 and ISO 13485 certified quality systems

Lead Time

Prototype and production lead times are confirmed per drawing at quotation

Quality Assured

ISO 9001 certified, 100% electrical testing

Engineering Support

A dedicated engineering team providing free design and DFM consultation

Flexible MOQ

From 1 prototype to 1M+ units, we scale with your needs

Explore Our Capabilities

End-to-end cable assembly manufacturing services for all your needs

Cable Assembly
🔌

Cable Assembly

Custom cable assemblies from 1 to 1M+ units. Over-molding, shielding, and multi-conductor configurations.

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UL CSA Certified Cable Assembly
UL

UL CSA Certified Cable Assembly

Compliance-ready cable assemblies with UL-recognized and CSA-compatible materials, IPC-A-620 workmanship controls, electrical testing, and traceable release records.

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Wire Harness
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Wire Harness

Complex wire harness manufacturing with automated crimping, routing boards, and comprehensive testing.

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Heavy Duty Equipment Wire Harness
HD

Heavy Duty Equipment Wire Harness

Sealed, abrasion-protected, vibration-resistant wire harnesses for construction, agriculture, mobile plant, material handling, and industrial machinery.

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Power Tool Wire Harness
PT

Power Tool Wire Harness

Compact, tested wire harnesses for cordless tools, corded tools, chargers, battery contacts, switches, motors, LEDs, and safety interlocks.

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Custom Design
📐

Custom Design

Free engineering support. CAD design, DFM analysis, and prototyping services from our dedicated engineering team.

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Cable Manufacturers China
🌏

Cable Manufacturers China

China cable assembly and wire harness sourcing for Australian OEMs needing BOM control, first-article approval, inspection discipline, and repeat supply.

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Engineering Drawing Review
DR

Engineering Drawing Review

DFM, BOM, pinout, tolerance, label, and test review for wire harness and cable assembly drawings before quote or production release.

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Precision Wiring Harness
🎯

Precision Wiring Harness

Tight-tolerance wiring harness manufacturing for robotics, medical, automotive, and instrumentation builds that need exact routing, connector orientation, and repeatable release control.

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Factory Wiring Harness
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Factory Wiring Harness

Factory wiring harness manufacturing for automation lines, PLC cabinets, robot cells, conveyors, and industrial production equipment with traceable release control.

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Wire Harness Board Assembly
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Wire Harness Board Assembly

Wire harness board and nail board assembly for projects that need controlled branch geometry, repeatable form-board builds, and cleaner first-article approval.

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OEM Wiring Harnesses
🏷️

OEM Wiring Harnesses

OEM wiring harness manufacturing with controlled BOMs, first-article approval, documented testing, and prototype-to-production supply for Australian equipment builders.

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Waterproof Wire Harness
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Waterproof Wire Harness

Waterproof wire harness manufacturing with sealed connectors, IP67/IP68 protection strategies, controlled breakouts, and validation for harsh Australian environments.

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Harsh Environment Cable Solutions
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Harsh Environment Cable Solutions

Sealed, shielded, abrasion-protected cable assemblies for mining, marine, transport, energy, agriculture, and industrial equipment.

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Automotive Wire Harness Suppliers
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Automotive Wire Harness Suppliers

Commercial automotive harness supply for OEM and tier buyers needing prototype builds, sealed connector systems, PPAP-ready documentation, and repeatable production control.

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EV Wire Harness Manufacturer
🔋

EV Wire Harness Manufacturer

Commercial EV wire harness manufacturing for battery packs, BMS wiring, CAN bus branches, charging systems, and controlled prototype-to-production supply.

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Automotive Wire Harness Clips
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Automotive Wire Harness Clips

Clip-managed automotive harness builds with fir-tree, edge clip, and retainer integration for repeatable installation, controlled branch geometry, and release-ready testing.

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Obsolete Connector Replacement
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Obsolete Connector Replacement

End-of-life connector replacement for legacy cable assemblies, including alternate sourcing, pinout mapping, first-article validation, and tested repeat builds.

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Medical Connector Manufacturers
🩺

Medical Connector Manufacturers

Medical connector family selection and custom cable integration for regulated device programs that need prototype validation, traceability, and repeat supply.

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Prototyping
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Prototyping

Prototyping with NPI support and design validation. Lead time and MOQ confirmed per drawing at quotation.

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Terminal Crimping Service
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Terminal Crimping Service

Controlled terminal crimping for wire harnesses and cable assemblies with open-barrel, ferrule, lug, and sealed-contact terminations backed by inspection discipline.

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Testing & Quality Control
✅

Testing & Quality Control

100% electrical testing. Hi-pot, continuity, insulation resistance. ISO 9001 certified.

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Overmolded Cable Assembly
🛡️

Overmolded Cable Assembly

Custom overmolded connectors with IP67/IP68 waterproof protection, 360-degree strain relief, and tamper-proof sealing for harsh environments.

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FFC Cable Assembly
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FFC Cable Assembly

Custom flat flexible cable assemblies with ZIF/LIF connectors, 0.3mm to 2.54mm pitch, shielded and unshielded options for space-constrained electronics.

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FPC Cable Manufacturer
🧩

FPC Cable Manufacturer

Custom flexible printed cable assemblies for compact products that need shaped routing, stiffeners, shield options, and repeatable low-profile interconnects.

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IDC Ribbon Cable Assembly
IDC

IDC Ribbon Cable Assembly

Custom flat ribbon cable harnesses with IDC connectors, keyed orientation, strain relief, pin-1 control, and 100% continuity testing.

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Dupont Cable Assembly
🔗

Dupont Cable Assembly

Custom 2.54mm Dupont-style jumper wires and grouped crimp-housing assemblies for embedded electronics, test fixtures, and low-volume production.

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JST Connector Harness
JST

JST Connector Harness

Custom JST XH, PH, SM, VH, ZH, SH, PA, and JWPF connector harnesses with controlled crimping, first-article approval, and 100% pinout testing.

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USB Cable Assembly
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USB Cable Assembly

Custom USB-C, USB 2.0, and USB 3.x cable assemblies for data, charging, panel-mount, and embedded equipment applications.

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SMA Cable Assembly
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SMA Cable Assembly

Custom 50 ohm SMA coax assemblies for RF modules, antennas, instrumentation, telecom systems, and compact embedded wireless hardware.

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Rosenberger Connector Cable Assembly
RF

Rosenberger Connector Cable Assembly

Custom Rosenberger connector cable assemblies for RF coax, HSD, HFM, FAKRA-style, antenna, telematics, and industrial data links.

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RG214 Cable Assembly
📻

RG214 Cable Assembly

Double-shielded RG214 coax assemblies for antenna feeders, RF infrastructure, telecom equipment, and harsh-duty field installations.

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RF Cable Assembly Manufacturer
📡

RF Cable Assembly Manufacturer

Custom RF cable assemblies for telecom, instrumentation, embedded wireless, automotive RF systems, and controlled OEM production supply.

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Microwave Cable Assembly
📶

Microwave Cable Assembly

Low-loss microwave cable assemblies for high-frequency signal paths, test systems, telecom radios, and industrial RF applications.

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Optical Cable Assembly
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Optical Cable Assembly

Custom fibre optic cable assemblies including single-mode, multimode, LC, SC, MPO, rugged, and hybrid builds for telecom, medical, and industrial systems.

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MMCX Cable Assembly
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MMCX Cable Assembly

Compact MMCX coax assemblies for GPS modules, antennas, IoT devices, and embedded RF products that need snap-on mating in tight spaces.

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Micro Coaxial Cable Assembly
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Micro Coaxial Cable Assembly

Miniature shielded coaxial assemblies for compact electronics, imaging systems, RF modules, and dense internal routing where standard coax is too large.

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Control Cable Assembly
🎛️

Control Cable Assembly

Custom PLC, servo, encoder, sensor, and machine control cable assemblies with shielding, drag-chain options, and 100% pinout testing.

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Shielded Cable Assembly
🛡️

Shielded Cable Assembly

Custom foil, braid, and hybrid shielded cable assemblies for EMI-sensitive equipment, industrial controls, telecom hardware, and medical systems.

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M12 Cable Assembly
🔩

M12 Cable Assembly

Custom M12 sensor, Ethernet, fieldbus, and power cable assemblies with straight or right-angle connectors, shielding, sealing, and overmolded options.

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CAN Bus Cable Assembly
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CAN Bus Cable Assembly

Custom CAN bus cable assemblies with twisted-pair media, shield options, mixed connectors, and prototype-to-production release control.

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RJ45 Cable Assembly
🌐

RJ45 Cable Assembly

Custom RJ45 Ethernet cable assemblies for telecom cabinets, industrial networking, PoE devices, and panel-mount service ports.

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High Voltage Cable Assembly
⚠️

High Voltage Cable Assembly

Custom insulated high voltage cable assemblies for EV platforms, energy storage, transport equipment, and industrial power systems with documented electrical verification.

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TC-ER Certified Power Cable
TC

TC-ER Certified Power Cable

Custom TC-ER tray cable and industrial power cable assemblies for control panels, OEM machinery, equipment skids, and export programs.

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Mechanical Cable Assembly
🛠️

Mechanical Cable Assembly

Custom push-pull, latch-release, remote actuation, and hybrid electromechanical cable assemblies for machinery, transport, and marine equipment.

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VFD Cable Assembly
⚙️

VFD Cable Assembly

Shielded VFD motor and drive cable assemblies built for lower EMI, cleaner installations, and reliable industrial motor control systems.

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Technical Specifications

Our manufacturing capabilities at a glance

Wire Sizes

AWG 32 to AWG 4 (0.2mm² to 25mm²)

Cable Length

50mm to 50+ meters

Voltage Rating

Up to 600V AC/DC

Temperature Range

-55°C to +200°C

Connectors

Molex, JST, TE, Deutsch, M8/M12, Custom

Production Volume

1 to 1M+ units per year

Let's Build Your Cable Assembly

From concept to production, our team is ready to support your project