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Full-Service Manufacturing

Complete Cable AssemblyManufacturing Capabilities

From initial design and rapid prototyping to volume production and comprehensive testing. We provide end-to-end cable assembly solutions with ISO/IATF certified quality.

MOQ: 1 Unit
2-3 Week Prototyping
100% Testing
๐Ÿ“‹ Capability Quote Request

Request Free Quote

Describe your requirements. 24-hour response from our Melbourne engineers.

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Or call: 03 9785 1090

15M+ Shipped Since 2007
99.2% On-Time AU/NZ

Why Choose OURPCB

Comprehensive manufacturing capabilities backed by ISO/IATF certified quality systems

Fast Turnaround

2-3 weeks for prototypes, 3-6 weeks for production runs

Quality Assured

ISO 9001 & IATF 16949 certified, 100% electrical testing

Engineering Support

50+ engineers providing free design and DFM consultation

Flexible MOQ

From 1 prototype to 1M+ units, we scale with your needs

Explore Our Capabilities

End-to-end cable assembly manufacturing services for all your needs

Cable Assembly
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Cable Assembly

Custom cable assemblies from 1 to 1M+ units. Over-molding, shielding, and multi-conductor configurations.

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UL CSA Certified Cable Assembly
UL

UL CSA Certified Cable Assembly

Compliance-ready cable assemblies with UL-recognized and CSA-compatible materials, IPC-A-620 workmanship controls, electrical testing, and traceable release records.

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Wire Harness
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Wire Harness

Complex wire harness manufacturing with automated crimping, routing boards, and comprehensive testing.

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Heavy Duty Equipment Wire Harness
HD

Heavy Duty Equipment Wire Harness

Sealed, abrasion-protected, vibration-resistant wire harnesses for construction, agriculture, mobile plant, material handling, and industrial machinery.

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Power Tool Wire Harness
PT

Power Tool Wire Harness

Compact, tested wire harnesses for cordless tools, corded tools, chargers, battery contacts, switches, motors, LEDs, and safety interlocks.

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Custom Design
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Custom Design

Free engineering support. CAD design, DFM analysis, and prototyping services from 50+ engineers.

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Cable Manufacturers China
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Cable Manufacturers China

China cable assembly and wire harness sourcing for Australian OEMs needing BOM control, first-article approval, inspection discipline, and repeat supply.

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Engineering Drawing Review
DR

Engineering Drawing Review

DFM, BOM, pinout, tolerance, label, and test review for wire harness and cable assembly drawings before quote or production release.

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Precision Wiring Harness
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Precision Wiring Harness

Tight-tolerance wiring harness manufacturing for robotics, medical, automotive, and instrumentation builds that need exact routing, connector orientation, and repeatable release control.

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Custom Wiring Loom Manufacturer
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Custom Wiring Loom Manufacturer

Custom wiring looms with controlled branch geometry, labels, protective sleeving, and 100% electrical testing for Australian OEM equipment builds.

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Factory Wiring Harness
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Factory Wiring Harness

Factory wiring harness manufacturing for automation lines, PLC cabinets, robot cells, conveyors, and industrial production equipment with traceable release control.

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Wire Harness Board Assembly
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Wire Harness Board Assembly

Wire harness board and nail board assembly for projects that need controlled branch geometry, repeatable form-board builds, and cleaner first-article approval.

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OEM Wiring Harnesses
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OEM Wiring Harnesses

OEM wiring harness manufacturing with controlled BOMs, first-article approval, documented testing, and prototype-to-production supply for Australian equipment builders.

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Waterproof Wire Harness
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Waterproof Wire Harness

Waterproof wire harness manufacturing with sealed connectors, IP67/IP68 protection strategies, controlled breakouts, and validation for harsh Australian environments.

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Harsh Environment Cable Solutions
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Harsh Environment Cable Solutions

Sealed, shielded, abrasion-protected cable assemblies for mining, marine, transport, energy, agriculture, and industrial equipment.

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Automotive Wire Harness Suppliers
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Automotive Wire Harness Suppliers

Commercial automotive harness supply for OEM and tier buyers needing prototype builds, sealed connector systems, PPAP-ready documentation, and repeatable production control.

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EV Wire Harness Manufacturer
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EV Wire Harness Manufacturer

Commercial EV wire harness manufacturing for battery packs, BMS wiring, CAN bus branches, charging systems, and controlled prototype-to-production supply.

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Automotive Wire Harness Clips
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Automotive Wire Harness Clips

Clip-managed automotive harness builds with fir-tree, edge clip, and retainer integration for repeatable installation, controlled branch geometry, and release-ready testing.

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Obsolete Connector Replacement
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Obsolete Connector Replacement

End-of-life connector replacement for legacy cable assemblies, including alternate sourcing, pinout mapping, first-article validation, and tested repeat builds.

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Medical Connector Manufacturers
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Medical Connector Manufacturers

Medical connector family selection and custom cable integration for regulated device programs that need prototype validation, traceability, and repeat supply.

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Prototyping
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Prototyping

Rapid prototyping in 2-3 weeks. MOQ: 1 unit. Full NPI support and design validation.

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Prototype Cable Assemblies
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Prototype Cable Assemblies

Prototype cable assemblies and first articles for design validation, connector confirmation, low-volume NPI, and repeatable production handoff.

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Terminal Crimping Service
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Terminal Crimping Service

Controlled terminal crimping for wire harnesses and cable assemblies with open-barrel, ferrule, lug, and sealed-contact terminations backed by inspection discipline.

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Testing & Quality Control
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Testing & Quality Control

100% electrical testing. Hi-pot, continuity, insulation resistance. ISO 9001 & IATF 16949 certified.

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Overmolded Cable Assembly
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Overmolded Cable Assembly

Custom overmolded connectors with IP67/IP68 waterproof protection, 360-degree strain relief, and tamper-proof sealing for harsh environments.

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Cable Harness
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Cable Harness

Custom cable harness manufacturing with multi-conductor routing, automated crimping, and 100% electrical testing for complex equipment across all industries.

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FFC Cable Assembly
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FFC Cable Assembly

Custom flat flexible cable assemblies with ZIF/LIF connectors, 0.3mm to 2.54mm pitch, shielded and unshielded options for space-constrained electronics.

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FPC Cable Manufacturer
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FPC Cable Manufacturer

Custom flexible printed cable assemblies for compact products that need shaped routing, stiffeners, shield options, and repeatable low-profile interconnects.

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IDC Ribbon Cable Assembly
IDC

IDC Ribbon Cable Assembly

Custom flat ribbon cable harnesses with IDC connectors, keyed orientation, strain relief, pin-1 control, and 100% continuity testing.

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Dupont Cable Assembly
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Dupont Cable Assembly

Custom 2.54mm Dupont-style jumper wires and grouped crimp-housing assemblies for embedded electronics, test fixtures, and low-volume production.

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JST Connector Harness
JST

JST Connector Harness

Custom JST XH, PH, SM, VH, ZH, SH, PA, and JWPF connector harnesses with controlled crimping, first-article approval, and 100% pinout testing.

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USB Cable Assembly
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USB Cable Assembly

Custom USB-C, USB 2.0, and USB 3.x cable assemblies for data, charging, panel-mount, and embedded equipment applications.

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Coaxial Cable Assembly
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Coaxial Cable Assembly

Custom 50 ohm and 75 ohm coaxial cable assemblies with connector selection, shielding review, and RF test planning for Australian OEMs.

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SMA Cable Assembly
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SMA Cable Assembly

Custom 50 ohm SMA coax assemblies for RF modules, antennas, instrumentation, telecom systems, and compact embedded wireless hardware.

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Rosenberger Connector Cable Assembly
RF

Rosenberger Connector Cable Assembly

Custom Rosenberger connector cable assemblies for RF coax, HSD, HFM, FAKRA-style, antenna, telematics, and industrial data links.

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RG214 Cable Assembly
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RG214 Cable Assembly

Double-shielded RG214 coax assemblies for antenna feeders, RF infrastructure, telecom equipment, and harsh-duty field installations.

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RF Cable Assembly Manufacturer
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RF Cable Assembly Manufacturer

Custom RF cable assemblies for telecom, instrumentation, embedded wireless, automotive RF systems, and controlled OEM production supply.

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Microwave Cable Assembly
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Microwave Cable Assembly

Low-loss microwave cable assemblies for high-frequency signal paths, test systems, telecom radios, aerospace electronics, and defence-adjacent RF programs.

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Optical Cable Assembly
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Optical Cable Assembly

Custom fibre optic cable assemblies including single-mode, multimode, LC, SC, MPO, rugged, and hybrid builds for telecom, medical, and industrial systems.

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MMCX Cable Assembly
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MMCX Cable Assembly

Compact MMCX coax assemblies for GPS modules, antennas, IoT devices, and embedded RF products that need snap-on mating in tight spaces.

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Micro Coaxial Cable Assembly
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Micro Coaxial Cable Assembly

Miniature shielded coaxial assemblies for compact electronics, imaging systems, RF modules, and dense internal routing where standard coax is too large.

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Control Cable Assembly
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Control Cable Assembly

Custom PLC, servo, encoder, sensor, and machine control cable assemblies with shielding, drag-chain options, and 100% pinout testing.

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Shielded Cable Assembly
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Shielded Cable Assembly

Custom foil, braid, and hybrid shielded cable assemblies for EMI-sensitive equipment, industrial controls, telecom hardware, and medical systems.

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M12 Cable Assembly
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M12 Cable Assembly

Custom M12 sensor, Ethernet, fieldbus, and power cable assemblies with straight or right-angle connectors, shielding, sealing, and overmolded options.

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CAN Bus Cable Assembly
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CAN Bus Cable Assembly

Custom CAN bus cable assemblies with twisted-pair media, shield options, mixed connectors, and prototype-to-production release control.

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RJ45 Cable Assembly
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RJ45 Cable Assembly

Custom RJ45 Ethernet cable assemblies for telecom cabinets, industrial networking, PoE devices, and panel-mount service ports.

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High Voltage Cable Assembly
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High Voltage Cable Assembly

Custom insulated high voltage cable assemblies for EV platforms, energy storage, transport equipment, and industrial power systems with documented electrical verification.

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TC-ER Certified Power Cable
TC

TC-ER Certified Power Cable

Custom TC-ER tray cable and industrial power cable assemblies for control panels, OEM machinery, equipment skids, and export programs.

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Mechanical Cable Assembly
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Mechanical Cable Assembly

Custom push-pull, latch-release, remote actuation, and hybrid electromechanical cable assemblies for machinery, transport, and marine equipment.

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VFD Cable Assembly
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VFD Cable Assembly

Shielded VFD motor and drive cable assemblies built for lower EMI, cleaner installations, and reliable industrial motor control systems.

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Technical Specifications

Our manufacturing capabilities at a glance

Wire Sizes

AWG 32 to AWG 4 (0.2mmยฒ to 25mmยฒ)

Cable Length

50mm to 50+ meters

Voltage Rating

Up to 600V AC/DC

Temperature Range

-55ยฐC to +200ยฐC

Connectors

Molex, JST, TE, Deutsch, M8/M12, Custom

Production Volume

1 to 1M+ units per year

Let's Build Your Cable Assembly

From concept to production, our team is ready to support your project