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Professional Cable Assembly Manufacturing

ISO 9001:2015 & IATF 16949:2016 certified cable assembly services. From single prototypes to mass production runs.

500+
Global Clients
10M+
Units Produced
ISO Certified
9001 & IATF 16949
2-3 Weeks
Prototype Delivery

Need UL/CSA-ready export cable assemblies?

For equipment programs that require UL-recognized wire styles, CSA-compatible materials, hi-pot testing, and certificate records, our dedicated UL CSA certified cable assembly service reviews the compliance BOM before first article release.

View Compliance Service

Need compact JST connector harnesses?

For XH, PH, SM, VH, ZH, SH, PA, and JWPF builds, our JST connector harness service confirms the exact series, pin map, crimp setup, and first-article test plan.

View JST Harness Service

What is Cable Assembly?

Cable assembly is the process of bundling multiple wires, cables, and connectors into a single unit designed for specific electrical or electronic applications. Our custom cable assemblies ensure reliable signal transmission, power delivery, and data communication across various industries.

Fast Turnaround

Prototypes ready in 2-3 weeks. Production runs completed on schedule with real-time tracking.

Quality Certified

ISO 9001:2015 and IATF 16949:2016 certified facilities with rigorous testing protocols.

Custom Design

In-house engineering team to design cable assemblies tailored to your exact specifications.

Global Delivery

Manufacturing facilities in China, Thailand, and Philippines. Ship worldwide from Australia.

Flexible MOQ

From single prototypes to millions of units. No minimum order quantity restrictions.

100% Testing

Every cable assembly undergoes continuity, insulation resistance, and hi-pot testing.

Technical Capabilities

Wire Specifications

Wire Gauge Range:AWG 32 - AWG 4/0
Conductor Types:Solid, Stranded, Tinned
Voltage Rating:Up to 1000V
Temperature Range:-40°C to +200°C
Insulation Materials:PVC, Teflon, Silicone

Assembly Options

Connector Types:1000+ types available
Crimping:Automated & Manual
Soldering:Lead & Lead-free
Cable Length:10mm - 50 meters
Protection:Heat shrink, Braiding, Sleeving

Our Manufacturing Process

1

Consultation

Discuss your requirements and specifications

2

Design

Engineering team creates custom design

3

Prototype

Build and test prototype units (2-3 weeks)

4

Production

Mass manufacture to your schedule

5

Quality Test

100% testing and inspection before shipping

Real Project SnapshotIndustrial-Agricultural-Machinery · US · 2026-Q1 → 2026-Q2 · Scope: wire harness

A real industrial-agricultural-machinery brief we delivered against

The brief. A US machinery OEM paused a wire harness project after the sample quoting phase, explicitly stating they could not continue the current opportunity but leaving the door open for future developments.
The hard bit. Keeping the brand top-of-mind and demonstrating ongoing value to a large OEM that has halted an active project, without being perceived as pushy or disregarding their stated boundaries.
What we did. Shifted the engagement strategy from active deal pursuit to long-term value nurturing. Follow-up communications focused on high-value company updates, specifically highlighting the launch of a new Philippines-based factory and updated quality certifications, directly aligning with the customer's known interest in global supply chain flexibility.
How it landed. Maintained a professional, open channel with the OEM's technical decision-maker, positioning our manufacturing capabilities favorably for their next project cycle by tying updates directly to their previously stated supply chain interests.
Concrete numbers
  • Project paused in 2026-Q1
  • New Philippines factory launch highlighted in 2026-Q2
  • Ongoing value-add follow-ups maintained

Customer details have been anonymised; the technical particulars and numbers are reported as delivered.

Frequently Asked Questions

What is the minimum order quantity for cable assemblies?

We have no minimum order quantity. Whether you need a single prototype or millions of units, we can accommodate your requirements.

How long does it take to manufacture cable assemblies?

Prototype cable assemblies typically take 2-3 weeks. Production runs vary based on quantity and complexity, but we provide detailed timelines during the quote process.

What certifications do your cable assemblies have?

Our facilities are ISO 9001:2015 and IATF 16949:2016 certified. We can also manufacture to industry-specific standards like CE, AS/NZS, and RoHS upon request.

Can you design custom cable assemblies?

Yes! Our in-house engineering team can design cable assemblies from scratch based on your specifications, or modify existing designs to meet your needs.

What types of connectors do you support?

We work with over 1,000 connector types including D-Sub, USB, HDMI, RJ45, circular connectors, terminal blocks, and custom connectors from major manufacturers.

Do you test every cable assembly?

Yes. 100% of our cable assemblies undergo continuity testing, insulation resistance testing, and hi-pot testing before shipping. Additional testing can be provided upon request.

Where are your manufacturing facilities located?

We have manufacturing facilities in China (rapid prototyping), Thailand and Philippines (volume production), with sales and support based in Melbourne, Australia.

Have more questions?

Contact Our Team

Ready to Start Your Cable Assembly Project?

Get a free quote within 24 hours. ISO certified manufacturing with global delivery.