Complete Wire Harness & Cable Assembly Manufacturing Services
From rapid prototyping to high-volume production - custom cable assemblies, wire harnesses, and complete electromechanical solutions for automotive, medical, industrial, and electronics industries across Australia and globally.
Comprehensive Manufacturing Services & Capabilities
End-to-end cable assembly and wire harness manufacturing solutions designed for your industry
Custom Cable Assembly
Precision cable assemblies tailored to your exact specifications with comprehensive connector options.
View Custom Cable AssemblyUL CSA Certified Cable Assembly
Compliance-ready cable assemblies with UL-recognized and CSA-compatible materials, IPC-A-620 workmanship controls, electrical testing, and traceable release records.
View UL CSA Certified Cable AssemblyWire Harness Manufacturing
Complete wire harness solutions from simple assemblies to complex multi-branch configurations.
View Wire Harness ManufacturingCustom Design & Engineering
Expert engineering support to design the optimal solution for your application.
View Custom Design & EngineeringCable Manufacturers China
China cable assembly and wire harness sourcing for Australian OEMs that need BOM control, approved samples, inspection discipline, and repeat production supply.
View Cable Manufacturers ChinaObsolete Connector Replacement
Replace end-of-life cable assembly connectors with active alternates, mapped pinouts, first articles, and tested repeat builds.
View Obsolete Connector ReplacementMedical Connector Manufacturers
Medical connector family selection and custom cable integration for device teams that need traceable prototypes, regulated documentation support, and repeat supply.
View Medical Connector ManufacturersPrecision Wiring Harness
Tight-tolerance wiring harness builds with controlled branch dimensions, connector orientation, and repeatable test release for high-reliability equipment.
View Precision Wiring HarnessCustom Wiring Loom Manufacturer
Protected and labelled wiring looms for transport, industrial, mining, and medical equipment that need repeatable installation and 100% tested release.
View Custom Wiring Loom ManufacturerOEM Wiring Harnesses
Revision-controlled OEM wiring harness manufacturing with approved samples, stable BOMs, and documented test coverage for prototype-to-production supply.
View OEM Wiring HarnessesWaterproof Wire Harness
Sealed wire harness manufacturing with IP67/IP68-focused connector systems, protected branch breakouts, and validation for mining, marine, transport, and outdoor equipment.
View Waterproof Wire HarnessAutomotive Wire Harness Suppliers
Automotive harness supply for OEM and tier buyers who need sealed connectors, EV and CAN bus support, PPAP-ready release control, and repeatable production.
View Automotive Wire Harness SuppliersEV Wire Harness Manufacturer
EV wire harness manufacturing for battery packs, BMS branches, CAN bus networks, charging systems, and prototype-to-production release for electric vehicle programs.
View EV Wire Harness ManufacturerAutomotive Wire Harness Clips
Clip-managed automotive harnesses with controlled clip timing, retainer selection, branch geometry, and tested release for repeat vehicle installation.
View Automotive Wire Harness ClipsRapid Prototyping
Fast prototyping services to validate your design before production.
View Rapid PrototypingPrototype Cable Assemblies
Prototype cable assemblies and first articles for OEM teams that need fast validation, connector verification, and a controlled path into pilot or production release.
View Prototype Cable AssembliesTerminal Crimping Service
Production-ready terminal crimping for wire harnesses and cable assemblies with controlled tooling, pull-force aware inspection, and repeatable OEM supply.
View Terminal Crimping ServiceTesting & Quality Control
Comprehensive testing protocols ensuring every product meets rigorous standards.
View Testing & Quality ControlOvermolded Cable Assembly
IP67/IP68 waterproof overmolding with 360-degree strain relief for harsh environments.
View Overmolded Cable AssemblyUSB Cable Assembly
Custom USB-C, USB 2.0, and USB 3.x cable assemblies for data, charging, panel-mount, and embedded device applications.
View USB Cable AssemblyMedical Wire Harness
ISO 13485 capable medical-grade wire harnesses with biocompatible materials and full lot traceability.
View Medical Wire HarnessDupont Cable Assembly
2.54mm Dupont-style jumper wire and grouped housing assemblies for embedded controls, test fixtures, and electronics prototyping.
View Dupont Cable AssemblyJST Connector Harness
Custom JST XH, PH, SM, VH, ZH, SH, PA, and JWPF harnesses with controlled crimping, first-article approval, and pinout testing.
View JST Connector HarnessFPC Cable Manufacturer
Flexible printed cable assemblies for compact products needing shaped routing, low profile geometry, shield options, and controlled repeat supply.
View FPC Cable ManufacturerIDC Ribbon Cable Assembly
Flat ribbon cable harnesses with IDC connectors, keyed orientation, strain relief, pin-1 control, and 100% continuity testing.
View IDC Ribbon Cable AssemblySMA Cable Assembly
50 ohm SMA coax cable assemblies for RF modules, telecom equipment, GPS antennas, and instrumentation projects.
View SMA Cable AssemblyRosenberger Connector Cable Assembly
Rosenberger RF coax, HSD, HFM, and FAKRA-style cable assemblies with controlled connector sourcing, shield treatment, and test release.
View Rosenberger Connector Cable AssemblyRG214 Cable Assembly
Heavy-duty double-shielded RG214 coax cable assemblies for antenna systems, telecom infrastructure, RF jumpers, and harsh-duty field use.
View RG214 Cable AssemblyRF Cable Assembly Manufacturer
Custom RF cable assemblies for telecom, instrumentation, embedded wireless, automotive RF systems, and controlled prototype-to-production supply.
View RF Cable Assembly ManufacturerMicrowave Cable Assembly
Low-loss microwave cable assemblies for telecom radios, test benches, aerospace electronics, and defence-adjacent high-frequency systems.
View Microwave Cable AssemblyOptical Cable Assembly
Single-mode, multimode, MPO, LC, and rugged fibre optic cable assemblies for telecom, medical, and industrial equipment.
View Optical Cable AssemblyMechanical Cable Assembly
Push-pull, latch-release, and hybrid electromechanical cable assemblies for remote motion control and serviceable equipment designs.
View Mechanical Cable AssemblyVFD Cable Assembly
Shielded drive-to-motor cable assemblies for variable frequency drives, reduced EMI, and repeatable industrial installations.
View VFD Cable AssemblyShielded Cable Assembly
Custom foil, braid, and hybrid shielded cable assemblies for EMI-sensitive electronics, industrial controls, telecom hardware, and medical equipment.
View Shielded Cable AssemblyCAN Bus Cable Assembly
Custom CAN bus cables with twisted-pair media, shield options, mixed connectors, and tested prototype-to-production supply.
View CAN Bus Cable AssemblyOur Wire Harness Manufacturing Process
Advanced automation combined with expert craftsmanship ensures consistent, high-quality results
Precision Cutting & Stripping
Automated cutting and stripping machines ensure accurate wire preparation to exact specifications.
Automated Crimping
High-precision automatic crimping machines provide consistent, reliable terminal connections.
Expert Assembly
Skilled technicians perform complex assembly, routing, and integration of harness components.
Rigorous Testing
Every assembly undergoes comprehensive electrical, mechanical, and functional testing.
Custom Solutions & Capabilities
Comprehensive customization options to meet your exact specifications
Wire & Cable Selection
Extensive range: shielded cables, multi-conductor, coaxial, fiber optic, high-temp specialty wires.
Connector Solutions
Partnering with Molex, TE Connectivity, JST, Amphenol, Deutsch, plus custom overmolded options.
Overmolding & Protection
Custom overmolding, IP67/IP68 sealing, strain relief, braiding, heat shrink, and environmental protection.
Labeling & Documentation
Custom labeling, wire marking, barcode integration, and complete traceability documentation.
World-Class Manufacturing Capabilities
Advanced equipment and skilled workforce deliver precision results at scale
Automated Terminal Crimping
High-precision automatic crimping machines ensure consistent, reliable terminal connections for all wire gauges.
Precision Wire Processing
Advanced cutting and stripping equipment handles complex wire specifications with micron-level accuracy.
Vision Inspection Systems
Automated optical inspection ensures every crimp, connection, and assembly meets strict quality standards.
Comprehensive Testing Lab
Full range of electrical, mechanical, and environmental testing equipment validates product performance.
High-Volume Assembly Lines
Optimized production lines combine automation and expert assembly for efficient high-volume manufacturing.
Skilled Manufacturing Team
Experienced technicians and engineers ensure quality control and continuous process improvement.
Quality Certifications & Standards
Internationally recognized quality management systems and compliance standards
ISO 9001:2015
Quality Management System
IATF 16949:2016
Automotive Quality Management
Manufacturing Standards Compliance
IPC-WHMA-A-620
Wire Harness Assembly Standards
RoHS Compliant
Environmental Protection Standards
UL Listed Components
Safety Certified Materials
Industries We Serve
Specialized cable assembly and wire harness solutions for diverse industries
Why Choose OURPCB for Your Wire Harness Needs
Experience the advantages of working with a dedicated manufacturing partner
Expert Engineering Support
Experienced team provides design review, DFM optimization, and technical consultation throughout your project.
Flexible Production Scale
From single prototype units to high-volume production runs - we scale to meet your exact needs.
Global Sourcing & Logistics
Strategic sourcing and efficient logistics ensure competitive pricing and reliable delivery worldwide.
Cost-Competitive Manufacturing
Optimized processes and strategic facilities deliver exceptional value without compromising quality.
Your End-to-End Manufacturing Partner
Seamless process from initial consultation to global delivery
Consultation
Discuss requirements
Design
Engineering review
Prototyping
Validate design
Production
Scale manufacturing
Quality Control
Comprehensive testing
Delivery
Global logistics
Cost Optimization & Supply Chain Solutions
Beyond manufacturing - strategic support to reduce costs and ensure supply continuity
Long-Term Cost Reduction
Strategic component optimization for sustainable savings
Alternative Component Sourcing
Our sales managers can recommend cost-effective alternative models from Chinese suppliers that meet the same specifications - often reducing component costs significantly.
Custom Mold Development
For high-volume requirements, we can develop custom molds tailored to your exact needs. While there's an upfront investment, this dramatically reduces per-unit costs for long-term production runs.
Inventory Management Services
Never miss a deadline with our stocking solutions
Pre-Stocking for Critical Orders
If you have strict delivery requirements or seasonal demand peaks, we recommend pre-stocking key assemblies. Our extensive factory space can accommodate your inventory needs.
Material Management Support
For your most important orders, we provide comprehensive material management - ensuring components are ready when production begins, eliminating supply chain delays.
Speak with Our Melbourne Manager
Discuss cost optimization, inventory solutions, and custom component sourcing with Mark, our local Australia manager based in Melbourne.
Need Custom Wire Harness Solutions?
Get your unique design manufactured with our specialized custom wire harness service. From single prototypes to large-scale production.
Ready to Start Your Project?
Contact our expert team for a custom quote or technical consultation. We're here to help bring your wire harness project to life.