Wire Harness Learning Center
Comprehensive guides, tutorials, and resources for wire harness design, manufacturing, and best practices tailored for Australian industries.
Featured Guides
In-depth articles covering manufacturer selection, cost analysis, testing, and production scaling for Australian businesses.
How to Choose a Wire Harness Manufacturer
8 critical evaluation factors including certifications, lead times, and quality systems for Australian buyers
Read Article →NewWire Harness Testing 101: Continuity, Hi-Pot & More
Complete guide to continuity, hi-pot, insulation resistance, and functional testing for cable assemblies
Read Article →NewAutomotive Wire Harness Cost Breakdown
Understanding what drives pricing in 2026: materials, labor, tooling, and volume considerations
Read Article →NewOnshore vs Offshore Cable Assembly Manufacturing
2026 guide comparing local Australian vs overseas manufacturing with hybrid model recommendations
Read Article →NewPrototyping to Production: Scaling Your Wire Harness
Navigate EVT, DVT, PVT stages and avoid common pitfalls when scaling from prototype to mass production
Read Article →NewBox Build Assembly Checklist for OEMs
Complete pre-assembly checklist, DFM tips, quality control checkpoints, and documentation requirements
Read Article →Industry-Specific Guides
Specialized articles for mining, medical, energy, and robotics sectors with Australian compliance requirements.
Wire Harness for Mining: IP69K Requirements
IP69K cable assembly requirements for harsh Australian mining environments like Pilbara and Queensland
Read Article →MedicalMedical Device Cable Assembly: TGA & FDA Compliance
ISO 13485, biocompatibility, sterilization, and regulatory requirements for medical cables
Read Article →EnergyEV & Renewable Energy Cable Assembly
High voltage safety, battery pack wiring, charging infrastructure, and Australian standards compliance
Read Article →RoboticsHow Robotics Companies Choose Wire Harness Partners
Flex life, EMI shielding, miniaturization, and partner evaluation for Australian robotics industry
Read Article →Comparison Guides
Side-by-side comparisons of connectors, materials, and protection ratings to help you make informed decisions.
Crimp vs Solder Terminations: Which is Better?
Expert comparison of crimping vs soldering for wire harness. Learn why crimping wins in 90% of applications
Read Article →VS GuideBraided vs Foil Shield: EMI Shielding Comparison
Expert comparison of braided vs foil shielding. Coverage, frequency performance, and termination best practices
Read Article →VS GuideWire Harness Repair vs Replacement
Expert guide on when to repair vs replace damaged harnesses. OEM criteria, cost analysis, and safety rules
Read Article →VS GuideOvermolded vs Potted Cable Assembly
Compare overmolding vs potting for cable encapsulation. Materials, costs, and volume breakpoints explained
Read Article →VS GuideSingle-Core vs Multi-Core Cable: How to Choose
Compare single-core vs multi-core cables for current capacity, flexibility, EMI, and application recommendations
Read Article →VS GuideDeutsch vs Amphenol vs Molex Connectors
Industrial connector comparison: IP ratings, temperature ranges, pricing, and application recommendations
Read Article →VS GuideMolex vs TE vs JST Connectors
Complete comparison guide for choosing the right connector brand for your wire harness application
Read Article →VS GuideIP67 vs IP68 vs IP69K Protection Ratings
Understanding IP ratings for harsh Australian environments including mining, marine, and outdoor applications
Read Article →VS GuideSilicone vs PVC vs XLPE Cable Insulation
Compare cable insulation materials for temperature, UV resistance, and Australian climate zones
Read Article →VS GuideCustom vs Off-the-Shelf Wire Harnesses
Complete decision guide comparing custom and standard wire harnesses for cost, lead time, and performance
Read Article →Basics & Fundamentals
Foundational knowledge for those new to wire harness manufacturing and procurement.
Top 5 Wire Harness Design Mistakes to Avoid
Learn the most common design errors that lead to recalls and failures, with proven prevention strategies
Read Article →Top 77 Cost-Saving Tips for Wire Harness Procurement
Expert strategies to reduce costs by 15-40%. DFM optimization, bulk purchasing, and supplier negotiation tips
Read Article →Top 10Top 10 Questions to Ask Wire Harness Manufacturers
Essential questions to evaluate suppliers before placing your order, with good and bad answer examples
Read Article →TechnicalWire Gauge Selection Guide: AWG Chart & Ampacity
Complete guide to selecting the right wire gauge with AWG charts, voltage drop formulas, and industry standards
Read Article →TechnicalHigh-Temperature Wire & Cable Selection Guide
Expert guide to selecting wire for 150°C-260°C applications. Compare PTFE, silicone, and XLPE insulation materials
Read Article →TechnicalWire Harness Labeling & Marking Guide
Complete guide to labeling standards (UL969, MIL-STD-130), methods, and best practices for wire identification
Read Article →TechnicalWire Harness Environmental Protection Guide
Complete guide to sealing, potting, IP ratings, and protection methods for harsh environments
Read Article →TechnicalWire Harness Documentation Guide
Complete guide to BOM, drawings, wiring diagrams, and manufacturing specifications for production
Read Article →TechnicalFlex Life & Bend Radius Guide
Cable flex life ratings, bend radius calculations, and continuous flex selection for robotics and automation
Read Article →ProcurementWire Harness RFQ Best Practices
Complete guide to creating effective RFQs for accurate quotes, faster turnaround, and better pricing
Read Article →DevelopmentWire Harness Prototyping Guide
Complete guide to EVT, DVT, PVT stages, first article inspection, and prototype to production transition
Read Article →PlanningWire Harness Lead Time Guide
Understanding production timelines, component availability, and strategies to reduce delivery time
Read Article →TechnicalEMC/EMI Best Practices
Shielding techniques, grounding strategies, and design practices to prevent electromagnetic interference
Read Article →DiagnosticWire Harness Troubleshooting Guide
Diagnose intermittent connections, identify failure causes, and implement systematic repair strategies
Read Article →SustainabilityWire Harness Sustainability Guide
Eco-friendly materials, carbon reduction strategies, and circular economy practices for green manufacturing
Read Article →BasicsCable Assembly vs Wire Harness
Understanding the differences and when to use each solution for your project
Read Article →Coming Soon
More guides are in development. Check back soon!
Defence & Aerospace Cable Assembly
MIL-SPEC requirements and compliance for Australian defence projects
Coming Soon →Browse by Category
Side-by-side comparisons
Mining, Medical, EV, Robotics
Selection & evaluation
Testing, production, cost
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