Custom Wire Harness ManufacturingFrom Prototype to Production in 2-3 Weeks
No MOQ • 50+ Engineers Free Design Support • ISO Certified Factory
Get Free Quote Instantly
24H Reply | No Obligation
15,000,000+ custom cable assemblies delivered to 3,500+ clients in 40+ countries
99.2% customer satisfaction rate
Customer Success Stories
Real feedback, proven results
"From 1 prototype to 10,000 units/month, delivery and quality remained consistent. Their engineering team provided excellent DFM optimization advice, helping us save 30% in costs."
"ISO 13485 certified, biocompatible materials, 1M+ flex cycles tested... They completely understand medical-grade stringent requirements. NDA was handled professionally, giving us full confidence."
"Only had 3 product photos, no drawings at all, yet they made it work. Strong reverse engineering capability plus proactive optimization suggestions. MOQ of just 1 unit enabled our rapid iteration."
Trusted by leading companies across industries
Your Custom Wire Harness Journey
From concept to delivery in 5 simple steps. We handle the complexity, you get the perfect solution.
Submit Requirements
Upload drawings, photos, or just describe your needs. Don't have specs? We'll help you design!
- Accept sketches, photos, or text descriptions
- Specify industry and application
- Engineer contacts you within 24 hours
Free Engineering Review
50+ engineers optimize your design with DFM analysis and cost-saving recommendations.
- Design for Manufacturing (DFM) analysis
- Cost optimization suggestions
- Alternative material recommendations
- 3D modeling (if needed)
Quote & Sample
Transparent pricing with detailed cost breakdown. MOQ: Just 1 unit!
- Itemized cost breakdown
- Flexible MOQ (1 unit minimum)
- Sample approval before production
Prototype Production
2-3 weeks rapid delivery with real-time progress tracking and 100% electrical testing.
- Real-time production updates
- Mid-process inspection photos
- 100% electrical continuity testing
- Quality matches production
Volume Production
5-7 days production cycle. Price locked, quality guaranteed, free storage for 3 months.
- Fast 5-7 day turnaround
- Quality identical to samples
- Price lock for 6 months
- Free warehousing 3 months
Custom Solutions by Industry
Real-world custom wire harness projects across diverse applications
Battery Management System Harness
High temperature resistance (150°C) + EMI shielding required
PTFE wire + double-layer shielding (braided + foil)
50 prototypes → 10,000 units/month production
Prototype: 3 weeks | Production: 7 days
Common Applications:
What Can We Customize for You?
Unlimited flexibility to match your exact specifications
Connector Customization
- Brands: Molex, TE, JST, Hirose, JAE, Amphenol, Samtec, Phoenix + 200 more
- Special treatments: Gold-plated contacts, IP68 waterproof, 250°C high-temp
- Custom services: Non-standard connector molding, laser-engraved customer logos
Cable Selection
- Gauges: 14-32 AWG (most common: 16-30 AWG)
- Materials: PVC, Silicone, PTFE, TPE, PU
- Colors: 10 standard colors + custom Pantone matching
- Properties: UL94-V0 flame retardant, oil resistant, UV resistant, LSZH
Special Processes
- Overmolding: PVC/Silicone/TPU, single or dual-color
- Shielding: Braided, foil, spiral wrap options
- Heat shrink: Dual-wall, printed, transparent options
- Assembly: Crimping, soldering, ultrasonic welding
Technical Specifications Range
Transparent Pricing for Every Volume
From single prototype to mass production - we scale with you
Pricing Notes:
* Actual pricing depends on connector type, cable specifications, and process complexity. Contact us for an exact quote tailored to your project.
Us vs Industry Average
Why 3,500+ companies choose us
| Comparison Item | Industry Average | Cable Assembly AU |
|---|---|---|
| Minimum Order Quantity (MOQ) | 100-500 units | 1 unit |
| Prototype Lead Time | 4-6 weeks | 2-3 weeks |
| Engineering Support | Extra charge or limited | 50+ Engineers Free |
| Customization Capability | Mostly standardized | Fully Customizable |
| Reverse Engineering | Not offered or extra charge | Free CAD Drawings |
| Warranty Period | 12 months | 18 months |
| On-Time Delivery Rate | 80-90% | 99.2% |
| Price Competitiveness | Market standard | 40-70% Volume Discount |
Experience beyond industry standard custom service
Get Free Quote NowOur Quality Guarantee
Making your custom project worry-free
Quality Guarantee
- 18-month warranty, Free repair/replacement for non-human damage
- Sample-production consistency, Free rework if discrepancy
- 100% electrical testing, Full inspection before shipment
- ISO 9001 certifiedQuality management system
Delivery Guarantee
- 99.2% on-time rate, Cover shipping for delays
- Real-time progress updates, Full production tracking
- Rush service, 7-10 day express
- Free 3-month storage, Flexible inventory management
Confidentiality & Support
- Sign NDA, Zero breach record
- 24-hour response, Reply within business day
- Free design review, DFM optimization advice
- No-obligation quote, Exit anytime if unsatisfied
100% Satisfaction Guarantee
If samples don't meet your requirements, we promisefree rework until satisfied, orfull refund。Your success is our success.
Frequently Asked Questions
Common questions about custom wire harness manufacturing
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Ready to Start Your Custom Wire Harness Project?
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