Precision Cable Assembly & Wire Harness Manufacturingfor Australian & New Zealand Industries
ISO/IATF certified quality. 2-3 week prototyping. Melbourne-based engineering support with no time zone delays. Trusted by automotive, medical, mining, and industrial sectors across AU & NZ.
Request Free Quote
Tell us about your cable assembly or wire harness requirements. 24-hour response from our Melbourne team.
15M+
Cables Shipped Since 2007
99.2%
On-Time Delivery to AU/NZ
2-3 Weeks
Prototype Turnaround
50+
Engineering Team
Our Specialized Services
Tailored solutions for every manufacturing need
Custom Wire Harness
Your design, our expertise. From 1 prototype to 100,000+ units with free engineering support.
Cable Assembly
High-quality cable assemblies for automotive, medical, and industrial applications.
Box Build Assembly
Complete turnkey solutions from components to finished products with full testing.
Our Cable Assembly Products in Action
Actual products delivered to Australian customers. View samples at our Melbourne showroom.
Automotive Wire Harness
12V-48V systems with Deutsch connectors, IP67 rated
Medical Device Cables
Biocompatible materials, flexible design, medical-grade quality
Industrial Control Cables
Up to 600V, EMI shielded, ruggedized for harsh environments
Robotics Cable Assemblies
High-flex cables, precision connectors, 10M+ flex cycles
Want to See These Products in Person?
Visit our Melbourne showroom to examine product quality firsthand, discuss your project with local engineers, and review material samples.
📍 1/30 Seaford Road, Seaford VIC 3198 • Mon-Fri 9AM-5PM AEST
ISO Certified Manufacturing
Internationally recognized quality standards ensuring excellence in every cable assembly
ISO 9001:2015
International Quality Management System
IATF 16949:2016
Automotive Quality Management System
Learn more about our quality standards and testing procedures
View Quality PageSee Our Manufacturing Excellence
Take a virtual tour of our state-of-the-art facilities and learn how we deliver superior cable assembly solutions
Advanced Manufacturing Equipment
State-of-the-art equipment ensuring precision, consistency, and high-volume production capabilities
Fully Automatic Crimping
High-speed precision terminal crimping with built-in quality verification. Capable of 3000+ crimps per hour.
Precision Cutting & Stripping
Automated wire preparation systems with ±0.5mm cutting accuracy for perfect assembly.
Vision Inspection System
AI-powered automated optical inspection for real-time quality control and defect detection.
Comprehensive Testing
Advanced electrical testing including continuity, hipot, and insulation resistance. 100% verification.
Cable Braiding
Advanced shielding solutions for EMI/RFI protection in critical applications.
Testing Laboratory
Fully equipped laboratory for environmental testing and ISO 17025 certified compliance verification.
Why Choose OURPCB for Cable Assembly
As a leading cable assembly manufacturer, we combine advanced technology, quality certifications, and rapid turnaround to deliver superior wire harness solutions.
Fast Delivery
Quick turnaround from prototype to production with express shipping across Australia
ISO Certified Quality
ISO 9001, CE, and RoHS certified manufacturing processes
Custom Solutions
Expert engineering support for tailored cable assembly designs
Competitive Pricing
Cost-effective manufacturing without compromising on quality
Cable Assembly Product Categories
Complete range of custom cable assemblies and wire harnesses for diverse industries and applications
Automotive Cable Assemblies
High-performance wire harnesses for automotive electronics, engine systems, and vehicle connectivity
Industrial Wire Harnesses
Rugged cable assemblies for automation, robotics, and industrial control systems
Medical Cable Assemblies
Precision cables for diagnostic equipment, patient monitoring, and surgical devices
Consumer Electronics
Custom cable solutions for IoT devices, appliances, and consumer products
Our Services
Custom Design
Tailored design and engineering solutions.
Manufacturing
State-of-the-art production capabilities.
Quality Control
Rigorous testing to ensure highest standards.
Global Logistics
Reliable and efficient worldwide shipping.
Industries We Serve
Trusted cable assembly partner across multiple sectors in Australia and globally
Automotive & Transportation
EV charging, vehicle electronics, and automotive control systems
Industrial Automation
Robotics, manufacturing equipment, and process control
Medical & Healthcare
Diagnostic devices, patient monitoring, and surgical equipment
Telecommunications
Network infrastructure, data centers, and communication systems
Energy & Power
Renewable energy, power distribution, and battery systems
Consumer Electronics
IoT devices, smart home products, and appliances
Client Success Stories
Improved Reliability
"OURPCB's custom wire harnesses improved our product reliability by 30% and reduced field failures significantly."
- Manufacturing Director, Australian Auto Parts
Rapid Prototyping
"Their rapid prototyping service delivered working samples in 48 hours, accelerating our development timeline."
- Lead Engineer, Medical Device Startup
On-Time Delivery
"Exceptional quality and 100% on-time delivery for our large-scale production runs across three continents."
- Operations Manager, Industrial Equipment Manufacturer
Transparent Australian Pricing
Clear pricing in AUD, flexible payment terms, and full GST compliance for Australian businesses
💰Pricing Guide
- Prototypes: From $150 AUD (10-50 pcs)
- Small Batch: $5-50 AUD/pc (100-500 pcs)
- Volume: $2-20 AUD/pc (1000+ pcs)
- *Actual price depends on complexity, materials, and connectors
📋Flexible Payment Options
- Multiple Payment Methods: Bank transfer, Credit/Debit cards, PayPal
- Flexible Terms: Payment arrangements negotiable based on order
- Australian bank transfer (NAB, CommBank)
- Wise/TransferWise available (low international fees)
🇦🇺GST & Invoicing
- ABN: 35 601 894 302
- GST: 10% applied (Tax Invoice provided)
- All quotes in AUD (no FX risk)
- ASIC registered Australian company
Need a Custom Quote?
Free quote within 24 hours. No obligation. Our Melbourne team responds during Australian business hours.
Frequently Asked Questions
Everything you need to know about our cable assembly and wire harness manufacturing services for Australia & New Zealand
Cost Optimization & Supply Chain Solutions
Beyond manufacturing - strategic support to reduce costs and ensure supply continuity
Long-Term Cost Reduction
Strategic component optimization for sustainable savings
Alternative Component Sourcing
Our sales managers can recommend cost-effective alternative models from Chinese suppliers that meet the same specifications - often reducing component costs significantly.
Custom Mold Development
For high-volume requirements, we can develop custom molds tailored to your exact needs. While there's an upfront investment, this dramatically reduces per-unit costs for long-term production runs.
Inventory Management Services
Never miss a deadline with our stocking solutions
Pre-Stocking for Critical Orders
If you have strict delivery requirements or seasonal demand peaks, we recommend pre-stocking key assemblies. Our extensive factory space can accommodate your inventory needs.
Material Management Support
For your most important orders, we provide comprehensive material management - ensuring components are ready when production begins, eliminating supply chain delays.
Speak with Our Melbourne Manager
Discuss cost optimization, inventory solutions, and custom component sourcing with Mark, our local Australia manager based in Melbourne.
Still Have Questions?
Our Melbourne-based team is ready to help. Get free expert advice and a detailed quote within 24 hours.