Box Build Assembly Manufacturing Services - Australia
Complete Electrical Distribution Panel Manufacturing, Control Cabinet Assembly & Custom Control Panel Fabrication
Professional OEM/Contract Manufacturing | Wire Harness Integration | CE Certified
Comprehensive Box Build Assembly Services
From electrical distribution panels to industrial automation control systems - complete turnkey solutions integrating wire harness manufacturing, component assembly, and system integration.
Electrical Distribution Panel Manufacturing
Complete manufacturing of electrical distribution panels from design to final assembly, including wire harness integration and system testing.
Control Cabinet Assembly
Full-service control cabinet assembly with precision wire cutting, terminal crimping, and custom fixture mounting for PLC and electrical components.
Custom Control Panel Fabrication
Customized control panel solutions designed to your exact specifications, supporting CAD drawings (DWG/PDF format) for enclosure fabrication.
Contract Manufacturing (OEM)
Professional OEM/contract manufacturing services for control cabinets and electrical switchgear with comprehensive quality control.
Box Build Projects Completed
Across automotive, industrial & mining sectors
Customer Satisfaction Rate
Repeat business from Australian clients
Average Quote Response Time
Send CAD files, get detailed proposal
Our Box Build Assembly Solutions
Complete range of electrical panel assembly products - from distribution panels to control cabinets and custom enclosures tailored to your specifications
Electrical Distribution Panels
Control Cabinet Assembly
Custom Control Panels
Wire Harness Integration
Assembly & Integration
Complete Box Build Capabilities
Full-service electrical panel manufacturing with integrated wire harness assembly, custom fixture fabrication, and comprehensive testing
Wire Harness Integration
Precision wire cutting, terminal crimping, custom fixture forming, and cable tie bundling integrated directly into your control panels and distribution boxes.
Enclosure & Housing Solutions
Standard and custom enclosures fabricated from CAD drawings (DWG/PDF formats). We work with various materials and IP ratings to meet your environmental requirements.
Component Assembly & Mounting
Professional installation of PLCs, circuit breakers, contactors, relays, terminals, and electrical components with precise wire routing and connection.
Low Voltage Distribution Systems
Specialized in low voltage distribution panel manufacturing compliant with Australian electrical standards and international certifications.
Industrial Automation Integration
Complete industrial automation control panel assembly for machinery control, process automation, and manufacturing equipment.
Testing & Quality Assurance
Comprehensive electrical testing including continuity, hi-pot, functional testing, and final system validation before delivery.
Our Manufacturing Process
Wire Harness Integration Process:
- 1.Wire Cutting: Precision cutting to exact lengths per specifications
- 2.Terminal Crimping: Automated crimping with pull-force testing
- 3.Custom Fixture Forming: Specialized tooling for fixed wire shapes
- 4.Cable Bundling: Professional wire tie application and routing
- 5.Component Connection: Wire termination to PLCs and electrical devices
Enclosure & Housing:
- •Standard enclosures from leading manufacturers
- •Custom fabrication from CAD drawings (DWG/PDF)
- •IP20 to IP67 protection ratings available
- •Various materials: steel, stainless steel, aluminum
Accepted File Formats:
Advanced Manufacturing Equipment
State-of-the-art equipment and quality control systems ensure precision assembly and reliable products
Automatic Terminal Crimping
High-precision terminal crimping with automated wire feeding and quality inspection
Precision Cutting & Stripping
Computer-controlled cutting to exact lengths with clean, consistent stripping
Vision Inspection Systems
Automated optical inspection ensures 100% quality verification
Advanced Soldering Systems
Temperature-controlled soldering for reliable connections
Comprehensive Testing Equipment
Complete electrical testing including continuity, insulation, and high-voltage tests
Heat Shrink Processing
Conveyor-based heat shrink system for consistent, professional finishing
Global Manufacturing Network
Our strategically located facilities across Asia-Pacific ensure quality manufacturing, cost efficiency, and flexible production capacity for your box build assembly needs
Australia
Engineering Hub
Location: Melbourne, VIC
Services: Design, Prototyping, Engineering Support
Certifications:
China
Main Production
Location: Shenzhen, Guangdong
Services: Full Box Build Assembly, High-Volume Production
Certifications: ISO 9001, IATF 16949, CE
Thailand
Volume Production
Location: Bang Pa-In, Ayutthaya
Services: Control Panel Assembly, Contract Manufacturing
Certifications: ISO 9001, CE
Philippines
Flexible Capacity
Location: Cavite Economic Zone
Services: Wire Harness Integration, Sub-Assembly
Certifications: ISO 9001
Modern Assembly Lines
Automated production facilities
Expert Technicians
Skilled manufacturing workforce
Precision Wire Processing
Automated cutting & stripping
Why Our Global Network Matters
Scale & Flexibility
Multiple facilities for varied production volumes
Consistent Quality
ISO certified facilities with unified quality standards
Fast Delivery
Strategic locations for quick shipping to Australia
Cost Efficiency
Optimized production costs without compromising quality
Certifications & Compliance
CE Compliance
CE-certified electrical control cabinets meeting European safety standards.
AS/NZS Standards
Full compliance with Australian and New Zealand electrical standards.
ISO 9001:2015
Quality management system certification ensuring consistent manufacturing excellence.
Industries We Serve
Your End-to-End Manufacturing Partner
Design Review
CAD drawing analysis (DWG/PDF)
Engineering
Wire harness design & BOM
Prototyping
Functional prototype assembly
Production
Wire cutting, crimping, assembly
Testing
Electrical & functional testing
Delivery
Global logistics & support
Get Your Custom Box Build Quote
Share your project details and CAD files - Our engineers will respond within 24 hours with a detailed proposal
Why Choose OURPCB for Box Build Assembly?
- ✓Integrated Wire Harness ManufacturingComplete in-house capability from wire cutting to final assembly
- ✓CAD-Based ManufacturingDirect fabrication from your DWG/PDF technical drawings
- ✓International CertificationsCE certified for global market compliance
- ✓Rapid Prototyping to ProductionFast turnaround from prototype to high-volume manufacturing
Request a Quote
Get a custom quote for your box build assembly project. Share your CAD drawings (DWG/PDF) and specifications for a detailed proposal.
Frequently Asked Questions
Common questions about our box build assembly, control panel fabrication, and electrical distribution panel manufacturing services
Still Have Questions?
Our engineering team is ready to discuss your box build assembly requirements
Cost Optimization & Supply Chain Solutions
Beyond manufacturing - strategic support to reduce costs and ensure supply continuity
Long-Term Cost Reduction
Strategic component optimization for sustainable savings
Alternative Component Sourcing
Our sales managers can recommend cost-effective alternative models from Chinese suppliers that meet the same specifications - often reducing component costs significantly.
Custom Mold Development
For high-volume requirements, we can develop custom molds tailored to your exact needs. While there's an upfront investment, this dramatically reduces per-unit costs for long-term production runs.
Inventory Management Services
Never miss a deadline with our stocking solutions
Pre-Stocking for Critical Orders
If you have strict delivery requirements or seasonal demand peaks, we recommend pre-stocking key assemblies. Our extensive factory space can accommodate your inventory needs.
Material Management Support
For your most important orders, we provide comprehensive material management - ensuring components are ready when production begins, eliminating supply chain delays.
Speak with Our Melbourne Manager
Discuss cost optimization, inventory solutions, and custom component sourcing with Mark, our local Australia manager based in Melbourne.
Custom Wire Harness for Your Assembly
Need custom internal wiring for your box build? Our specialized wire harness service provides perfectly designed cables for your enclosures.
Ready to Start Your Box Build Project?
Contact our engineering team to discuss your electrical distribution panel, control cabinet, or custom control panel requirements. We're here to help bring your designs to life.
🕐 Business Hours: Mon-Fri 9:00 AM - 6:00 PM AEST | 24h Email Response