Complete Wire Harness & Cable Assembly Manufacturing Services
From rapid prototyping to high-volume production - custom cable assemblies, wire harnesses, and complete electromechanical solutions for automotive, medical, industrial, and electronics industries across Australia and globally.
Comprehensive Manufacturing Services & Capabilities
End-to-end cable assembly and wire harness manufacturing solutions designed for your industry
Custom Cable Assembly
Precision cable assemblies tailored to your exact specifications with comprehensive connector options.
View Custom Cable AssemblyWire Harness Manufacturing
Complete wire harness solutions from simple assemblies to complex multi-branch configurations.
View Wire Harness ManufacturingCustom Design & Engineering
Expert engineering support to design the optimal solution for your application.
View Custom Design & EngineeringRapid Prototyping
Fast prototyping services to validate your design before production.
View Rapid PrototypingBox Build Assembly
Complete electromechanical assembly including control panels and distribution boxes.
View Box Build AssemblyTesting & Quality Control
Comprehensive testing protocols ensuring every product meets rigorous standards.
View Testing & Quality ControlOur Wire Harness Manufacturing Process
Advanced automation combined with expert craftsmanship ensures consistent, high-quality results
Precision Cutting & Stripping
Automated cutting and stripping machines ensure accurate wire preparation to exact specifications.
Automated Crimping
High-precision automatic crimping machines provide consistent, reliable terminal connections.
Expert Assembly
Skilled technicians perform complex assembly, routing, and integration of harness components.
Rigorous Testing
Every assembly undergoes comprehensive electrical, mechanical, and functional testing.
Custom Solutions & Capabilities
Comprehensive customization options to meet your exact specifications
Wire & Cable Selection
Extensive range: shielded cables, multi-conductor, coaxial, fiber optic, high-temp specialty wires.
Connector Solutions
Partnering with Molex, TE Connectivity, JST, Amphenol, Deutsch, plus custom overmolded options.
Overmolding & Protection
Custom overmolding, IP67/IP68 sealing, strain relief, braiding, heat shrink, and environmental protection.
Labeling & Documentation
Custom labeling, wire marking, barcode integration, and complete traceability documentation.
World-Class Manufacturing Capabilities
Advanced equipment and skilled workforce deliver precision results at scale
Automated Terminal Crimping
High-precision automatic crimping machines ensure consistent, reliable terminal connections for all wire gauges.
Precision Wire Processing
Advanced cutting and stripping equipment handles complex wire specifications with micron-level accuracy.
Vision Inspection Systems
Automated optical inspection ensures every crimp, connection, and assembly meets strict quality standards.
Comprehensive Testing Lab
Full range of electrical, mechanical, and environmental testing equipment validates product performance.
High-Volume Assembly Lines
Optimized production lines combine automation and expert assembly for efficient high-volume manufacturing.
Skilled Manufacturing Team
Experienced technicians and engineers ensure quality control and continuous process improvement.
Quality Certifications & Standards
Internationally recognized quality management systems and compliance standards
ISO 9001:2015
Quality Management System
IATF 16949:2016
Automotive Quality Management
Manufacturing Standards Compliance
IPC-WHMA-A-620
Wire Harness Assembly Standards
RoHS Compliant
Environmental Protection Standards
UL Listed Components
Safety Certified Materials
Industries We Serve
Specialized cable assembly and wire harness solutions for diverse industries
Why Choose OURPCB for Your Wire Harness Needs
Experience the advantages of working with a dedicated manufacturing partner
Expert Engineering Support
Experienced team provides design review, DFM optimization, and technical consultation throughout your project.
Flexible Production Scale
From single prototype units to high-volume production runs - we scale to meet your exact needs.
Global Sourcing & Logistics
Strategic sourcing and efficient logistics ensure competitive pricing and reliable delivery worldwide.
Cost-Competitive Manufacturing
Optimized processes and strategic facilities deliver exceptional value without compromising quality.
Your End-to-End Manufacturing Partner
Seamless process from initial consultation to global delivery
Consultation
Discuss requirements
Design
Engineering review
Prototyping
Validate design
Production
Scale manufacturing
Quality Control
Comprehensive testing
Delivery
Global logistics
Cost Optimization & Supply Chain Solutions
Beyond manufacturing - strategic support to reduce costs and ensure supply continuity
Long-Term Cost Reduction
Strategic component optimization for sustainable savings
Alternative Component Sourcing
Our sales managers can recommend cost-effective alternative models from Chinese suppliers that meet the same specifications - often reducing component costs significantly.
Custom Mold Development
For high-volume requirements, we can develop custom molds tailored to your exact needs. While there's an upfront investment, this dramatically reduces per-unit costs for long-term production runs.
Inventory Management Services
Never miss a deadline with our stocking solutions
Pre-Stocking for Critical Orders
If you have strict delivery requirements or seasonal demand peaks, we recommend pre-stocking key assemblies. Our extensive factory space can accommodate your inventory needs.
Material Management Support
For your most important orders, we provide comprehensive material management - ensuring components are ready when production begins, eliminating supply chain delays.
Speak with Our Melbourne Manager
Discuss cost optimization, inventory solutions, and custom component sourcing with Mark, our local Australia manager based in Melbourne.
Need Custom Wire Harness Solutions?
Get your unique design manufactured with our specialized custom wire harness service. From single prototypes to large-scale production.
Ready to Start Your Project?
Contact our expert team for a custom quote or technical consultation. We're here to help bring your wire harness project to life.