Automotive Wire Harness Manufacturing
IATF certified wire harness manufacturing for automotive and electric vehicles. Engine compartments, dashboards, lighting, sensors, and high-voltage EV battery systems.
Automotive Wire Harness Applications
Comprehensive wire harness solutions for all vehicle systems, from traditional combustion engines to cutting-edge electric vehicles.
Engine Compartment
High-temperature resistant harnesses for engine sensors, ignition systems, fuel injection, and emissions control.
EV Battery Systems
High-voltage battery harnesses with proper insulation, shielding, and safety interlocks for electric vehicles.
Dashboard & Instruments
Instrument cluster connections, infotainment systems, climate controls, and driver interface harnesses.
Lighting Systems
Headlight, taillight, interior lighting, and advanced LED/adaptive lighting system harnesses.
Safety & ADAS
Airbag systems, ABS, traction control, cameras, radar, and advanced driver assistance systems.
Body & Chassis
Door harnesses, power windows, seat controls, HVAC systems, and underbody sensor connections.
Why Choose Us for Automotive Harnesses?
Automotive Compliance
- ✓IATF 16949:2016 certified facilities
- ✓ISO 9001:2015 quality management
- ✓AEC-Q component qualification
- ✓RoHS and REACH compliant materials
- ✓Flame retardant ratings (UL94)
- ✓Temperature range: -40°C to +125°C
- ✓Vibration and shock resistance
- ✓IP67/IP68 waterproof options
Manufacturing Excellence
- ✓High-volume automated production lines
- ✓Precision crimping equipment
- ✓Automated wire cutting and stripping
- ✓100% electrical testing (continuity, hi-pot)
- ✓Pull testing on all crimped terminals
- ✓Statistical process control (SPC)
- ✓Full traceability and lot control
- ✓PPAP documentation support
Electric Vehicle Expertise
Specialized high-voltage wire harness manufacturing for electric vehicle battery packs, charging systems, and power distribution.
High-Voltage Safety
Proper insulation, shielding, and safety interlocks for voltages up to 1000V in EV battery systems.
BMS Integration
Battery Management System harnesses with precision voltage and temperature sensing connections.
Charging Systems
Harnesses for onboard chargers, DC fast charging, and vehicle-to-grid (V2G) connectivity.
World-Class Manufacturing Capabilities
Advanced equipment and skilled technicians ensuring precision, consistency, and automotive-grade quality
Automated Terminal Crimping
High-precision automatic crimping machines ensure consistent terminal connections for automotive applications
Automotive Assembly Line
Dedicated production lines for automotive wire harness assembly with real-time quality monitoring
Testing Equipment
100% electrical testing, hi-pot testing, and automotive-specific validation procedures
Precision Wire Cutting
CNC wire cutting and stripping machines for accurate length control and minimal wire waste
Quality Control Area
Dedicated QC stations with automotive inspection systems and measurement tools
Skilled Technical Team
IATF-trained technicians with expertise in automotive wire harness manufacturing
Quality Certifications & Standards
IATF & ISO certified manufacturing with comprehensive automotive quality systems
ISO 9001:2015 Certified
Internationally recognized quality management system ensuring consistent product quality and customer satisfaction.
IATF 16949:2016 Certified
Automotive quality management certification - the gold standard for automotive suppliers worldwide.
Compliance & Standards
Frequently Asked Questions
Are your wire harnesses automotive grade?▼
Yes, our facilities are IATF 16949:2016 certified, the gold standard for automotive quality management. We manufacture automotive-grade wire harnesses meeting stringent durability, temperature, and vibration requirements.
Can you manufacture EV battery harnesses?▼
Absolutely. We specialize in high-voltage battery harnesses for electric vehicles, including proper insulation, shielding, and safety features required for battery management systems (BMS) and power distribution.
What automotive standards do you comply with?▼
We comply with IATF 16949, ISO 9001, AEC-Q specifications, RoHS, REACH, and various OEM-specific requirements. Our products meet automotive environmental and safety standards worldwide.
Do you support automotive production volumes?▼
Yes, our facilities are equipped for large-scale automotive production with substantial annual capacity. We also support low-volume specialty and racing applications. Contact us to discuss your volume requirements.
Can you handle automotive wire harness redesigns?▼
Yes, we provide reverse engineering and redesign services for obsolete or problematic automotive harnesses. Our team can improve designs while maintaining compatibility with existing systems.
What is your lead time for automotive harnesses?▼
Prototype lead times are fast and competitive. Production lead times vary by complexity and volume. We offer expedited services for urgent automotive projects and maintenance parts. Contact us for specific timeline based on your requirements.
Cost Optimization & Supply Chain Solutions
Beyond manufacturing - strategic support to reduce costs and ensure supply continuity
Long-Term Cost Reduction
Strategic component optimization for sustainable savings
Alternative Component Sourcing
Our sales managers can recommend cost-effective alternative models from Chinese suppliers that meet the same specifications - often reducing component costs significantly.
Custom Mold Development
For high-volume requirements, we can develop custom molds tailored to your exact needs. While there's an upfront investment, this dramatically reduces per-unit costs for long-term production runs.
Inventory Management Services
Never miss a deadline with our stocking solutions
Pre-Stocking for Critical Orders
If you have strict delivery requirements or seasonal demand peaks, we recommend pre-stocking key assemblies. Our extensive factory space can accommodate your inventory needs.
Material Management Support
For your most important orders, we provide comprehensive material management - ensuring components are ready when production begins, eliminating supply chain delays.
Speak with Our Melbourne Manager
Discuss cost optimization, inventory solutions, and custom component sourcing with Mark, our local Australia manager based in Melbourne.
Related Resources
Related Articles
Explore Other Industries
Partner with IATF Certified Automotive Manufacturer
Trusted by OEMs worldwide for reliable, high-quality automotive wire harnesses.