Wire Harness Manufacturing Excellence
Custom wire harness design and manufacturing for automotive, medical, industrial, and aerospace applications. ISO/IATF certified with global production capacity.

What is Wire Harness Manufacturing?
Wire harness manufacturing is the process of organizing and bundling multiple wires, cables, and terminals into a single assembly. These assemblies provide organized electrical connections in complex systems, reducing installation time, improving reliability, and simplifying maintenance across various industries.
Custom Engineering
In-house engineering team designs wire harnesses tailored to your exact electrical, mechanical, and environmental specifications.
High Volume Production
Automated and semi-automated production lines capable of producing millions of wire harnesses annually.
Automotive Grade
IATF 16949:2016 certified facilities meeting stringent automotive industry quality standards.
Prototype to Production
Seamless transition from prototype development to mass production without design or quality compromises.
Global Manufacturing
Strategic manufacturing facilities in Asia with Australian-based engineering support and project management.
100% Quality Testing
Every wire harness undergoes comprehensive electrical and mechanical testing before shipment.
Technical Capabilities
Wire & Cable Options
Manufacturing Capabilities
Wire Harness Applications
Automotive Wire Harnesses
Engine compartments, dashboard assemblies, door systems, lighting, and EV battery connections.
Medical Device Harnesses
Diagnostic equipment, patient monitors, surgical tools, and imaging systems.
Industrial Automation
Robotic systems, CNC machines, conveyor systems, and control panels.
Mining Equipment
Heavy machinery, underground equipment, sensors, and power distribution.
Telecommunications
Network equipment, base stations, data centers, and infrastructure.
Energy Systems
Solar panels, wind turbines, battery storage, and power distribution.
Wire Harness Manufacturing Process
Design Review
Analyze specifications and requirements
Engineering
Create schematics and routing diagrams
Prototype
Build and test prototype harness
Validation
Electrical and mechanical testing
Production
Mass manufacture with quality control
Final Test
100% testing before shipping
Frequently Asked Questions
What is the difference between a wire harness and a cable assembly?▼
A wire harness typically bundles multiple wires together with protective materials like tape, conduit, or sleeves, while a cable assembly usually consists of cables with connectors at the ends. Wire harnesses are more complex and often include multiple connection points, branches, and specific routing requirements.
What industries use wire harnesses?▼
Wire harnesses are used extensively in automotive, aerospace, medical devices, industrial machinery, consumer electronics, telecommunications, and robotics. Any industry requiring organized electrical connections benefits from custom wire harnesses.
Can you manufacture wire harnesses with custom specifications?▼
Absolutely! We specialize in custom wire harness design and manufacturing. Our engineering team works with your specifications for wire types, connectors, lengths, routing, and protection requirements.
What is your wire harness manufacturing capacity?▼
We can manufacture from single prototype units to millions of wire harnesses annually. Our facilities in Thailand and Philippines handle high-volume production, while our China facility specializes in rapid prototyping.
Do you provide wire harness design services?▼
Yes, our in-house engineering team provides complete wire harness design services including electrical schematics, routing diagrams, and manufacturing documentation. We can design from scratch or modify existing designs.
What testing is performed on wire harnesses?▼
All wire harnesses undergo 100% continuity testing, insulation resistance testing, and hi-pot testing. We also offer additional tests including pull tests, crimp quality inspection, and environmental testing.
What is the lead time for custom wire harnesses?▼
Prototype wire harnesses typically take 2-3 weeks. Production lead times vary based on complexity and quantity, typically ranging from 3-8 weeks. Rush services are available for urgent requirements.
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