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Custom Cable & Wire Harness Design Engineering

Transform your concepts into production-ready designs. Expert engineering team specializing in custom cable assemblies and wire harnesses for complex applications.

15+
Design Engineers
1000+
Custom Designs
100%
Design Validation
3-5 Days
Simple Designs

Comprehensive Design Services

Our experienced engineering team provides end-to-end design services for cable assemblies and wire harnesses. From initial concept to production-ready documentation, we ensure your designs are optimized for performance, reliability, and manufacturability.

Concept Development

Transform rough ideas into viable designs. We work with your requirements to develop optimal solutions for your application.

Electrical Schematics

Detailed electrical schematics with wire routing, pin assignments, and connection specifications.

3D CAD Modeling

3D models for visualization, fit checks, and integration with your mechanical assemblies.

Technical Documentation

Complete BOM, assembly drawings, test procedures, and quality inspection criteria.

DFM Analysis

Design for Manufacturing review to optimize designs for cost-effective production.

Prototype & Testing

Build prototypes for validation, conduct testing, and refine designs before production.

Our Design Process

📋
1

Requirements

Discuss application needs and specifications

💡
2

Concept

Develop design concepts and alternatives

🖥️
3

CAD Design

Create detailed schematics and 3D models

👁️
4

Review

Client review and design refinement

5

Validation

Prototype build and testing

Design Expertise

Industry Applications

  • Automotive & Electric Vehicles
  • Medical & Healthcare Equipment
  • Industrial Automation & Robotics
  • Mining & Heavy Equipment
  • Telecommunications & Data Centers
  • Renewable Energy Systems
  • Aerospace & Defense
  • Consumer Electronics

Technical Capabilities

  • High-voltage power distribution
  • High-frequency signal transmission
  • Flex circuits and dynamic applications
  • Harsh environment protection
  • EMI/RFI shielding solutions
  • Sealed and waterproof designs
  • Temperature extremes (-55°C to +250°C)
  • Custom connector integration

Why Choose Our Design Team?

🎓

Expert Engineers

15+ experienced engineers with backgrounds in electrical, mechanical, and manufacturing engineering.

Fast Turnaround

Rapid design iterations with typical turnaround of 3-5 days for simple designs, 1-2 weeks for complex projects.

💰

Cost Optimization

DFM analysis to reduce manufacturing costs while maintaining performance and quality standards.

Frequently Asked Questions

What design services do you provide?

We provide complete custom design services including electrical schematics, mechanical drawings, 3D CAD models, Bill of Materials (BOM), manufacturing documentation, and testing procedures. Our team handles everything from concept to production-ready designs.

Do I need to provide complete specifications?

No. We can work with various levels of detail - from rough concepts to fully detailed specifications. Our engineering team will fill in the gaps and provide recommendations based on industry best practices and your application requirements.

Can you reverse engineer existing cable assemblies?

Yes, we offer reverse engineering services. Send us a sample and we can recreate the design, improve upon it if needed, and manufacture replacements or enhanced versions.

How long does the design process take?

Simple designs typically take 3-5 business days. Complex designs with multiple connection points, custom connectors, or special requirements may take 1-2 weeks. We provide estimated timelines during the initial consultation.

Do you provide design validation and testing?

Absolutely. We build prototypes for design validation, conduct electrical testing, mechanical stress testing, and environmental testing as needed. We ensure designs meet all specified requirements before production.

What file formats do you accept and provide?

We accept and provide various formats including PDF, DXF, DWG, STEP, IGES, STL for mechanical drawings, and standard electrical schematic formats. We work with most CAD systems including SolidWorks, AutoCAD, and Altium.

Is there a charge for design services?

Design fees depend on complexity. Simple modifications are often included with prototype orders. Complex custom designs may have engineering fees, which are typically credited toward production orders. Contact us for a detailed quote.

Ready to discuss your project?

Schedule Consultation

Let's Design Your Perfect Solution

Expert engineering team ready to transform your concepts into production-ready designs.