# OurPCB Australia - Cable Assembly & Wire Harness Manufacturer for Australia and New Zealand

> OurPCB Australia provides precision cable assembly and wire harness manufacturing for Australian and New Zealand industries, with ISO 9001 and IATF 16949 certified quality, 2-3 week prototyping, Melbourne-based engineering support, and no MOQ claims on the site.

> 💡 For AI agents: a complete bundle of all pages is at [/llms-full.txt](https://customwireassembly.com/llms-full.txt) — single fetch ingests everything.

## About
OurPCB Australia supports cable assembly, wire harness manufacturing, and quality-controlled production programs for Australian and New Zealand customers.
The company history page states operations since 2007, a Melbourne office opened in 2014, and a dedicated wire harness division launched in 2016.
The site describes Melbourne sales and technical support, Asia-Pacific manufacturing facilities, and quality systems including ISO 9001:2015 and IATF 16949:2016.

## Core Pages
- [Home](https://customwireassembly.com/) — [MD for AI](https://customwireassembly.com/llms/index.md)
- [About](https://customwireassembly.com/about/) — [MD for AI](https://customwireassembly.com/llms/about.md)
- [Services](https://customwireassembly.com/services/) — [MD for AI](https://customwireassembly.com/llms/services.md)
- [Capabilities](https://customwireassembly.com/capabilities/) — [MD for AI](https://customwireassembly.com/llms/capabilities.md)
- [Industries](https://customwireassembly.com/industries/) — [MD for AI](https://customwireassembly.com/llms/industries.md)
- [Quality](https://customwireassembly.com/quality/) — [MD for AI](https://customwireassembly.com/llms/quality.md)
- [Resources](https://customwireassembly.com/resources/) — [MD for AI](https://customwireassembly.com/llms/resources.md)
- [Downloads](https://customwireassembly.com/resources/downloads/) — [MD for AI](https://customwireassembly.com/llms/resources/downloads.md)
- [Case Studies](https://customwireassembly.com/resources/case-studies/) — [MD for AI](https://customwireassembly.com/llms/resources/case-studies.md)
- [Contact](https://customwireassembly.com/contact/) — [MD for AI](https://customwireassembly.com/llms/contact.md)
- [Melbourne Location](https://customwireassembly.com/locations/melbourne/) — [MD for AI](https://customwireassembly.com/llms/locations/melbourne.md)

## Services
- [Services](https://customwireassembly.com/services/) — [MD for AI](https://customwireassembly.com/llms/services.md) - Cable assembly, wire harness manufacturing, design engineering, prototyping, testing, overmolding, and related manufacturing services.
- [Custom Wire Harness](https://customwireassembly.com/custom-wire-harness/) — [MD for AI](https://customwireassembly.com/llms/custom-wire-harness.md) - Custom wire harness manufacturing with 2-3 week delivery, no MOQ, ISO 9001 certification, and Melbourne engineering support.
- [Wiring Harness Manufacturer](https://customwireassembly.com/wiring-harness-manufacturer/) — [MD for AI](https://customwireassembly.com/llms/wiring-harness-manufacturer.md) - Wiring harness manufacturing for automotive, medical, and industrial applications.
- [Medical Wire Harness](https://customwireassembly.com/services/medical-wire-harness/) — [MD for AI](https://customwireassembly.com/llms/services/medical-wire-harness.md) - Medical wire harness and cable assembly manufacturing with ISO 13485 capability, biocompatible materials, traceability, and 100% testing.
- [Molex Cable Assemblies](https://customwireassembly.com/services/molex-cable-assemblies/) — [MD for AI](https://customwireassembly.com/llms/services/molex-cable-assemblies.md) - Molex cable assemblies including Mini-Fit Jr, Micro-Fit 3.0, and Nano-Fit connectors.
- [Cable Assembly](https://customwireassembly.com/capabilities/cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/cable-assembly.md) - Custom cable assemblies from 1 to 1M+ units, including over-molding, shielding, and multi-conductor configurations.
- [UL CSA Certified Cable Assembly](https://customwireassembly.com/capabilities/ul-csa-certified-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/ul-csa-certified-cable-assembly.md) - Compliance-ready cable assemblies with UL-recognized and CSA-compatible materials, IPC-A-620 workmanship controls, electrical testing, and traceable release records.
- [Wire Harness](https://customwireassembly.com/capabilities/wire-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/wire-harness.md) - Complex wire harness manufacturing with automated crimping, routing boards, and comprehensive testing.
- [Heavy Duty Equipment Wire Harness](https://customwireassembly.com/capabilities/heavy-duty-equipment-wire-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/heavy-duty-equipment-wire-harness.md) - Sealed, abrasion-protected, vibration-resistant wire harnesses for construction, agriculture, mobile plant, material handling, and industrial machinery.
- [Power Tool Wire Harness](https://customwireassembly.com/capabilities/power-tool-wire-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/power-tool-wire-harness.md) - Compact, tested wire harnesses for cordless tools, corded tools, chargers, battery contacts, switches, motors, LEDs, and safety interlocks.
- [Custom Design](https://customwireassembly.com/capabilities/custom-design/) — [MD for AI](https://customwireassembly.com/llms/capabilities/custom-design.md) - CAD design, DFM analysis, prototyping services, and engineering support from a 50+ engineer team.
- [Cable Manufacturers China](https://customwireassembly.com/capabilities/cable-manufacturers-china/) — [MD for AI](https://customwireassembly.com/llms/capabilities/cable-manufacturers-china.md) - China cable assembly and wire harness sourcing for Australian OEMs needing BOM control, first-article approval, inspection discipline, and repeat supply.
- [Engineering Drawing Review](https://customwireassembly.com/capabilities/engineering-drawing-review/) — [MD for AI](https://customwireassembly.com/llms/capabilities/engineering-drawing-review.md) - DFM, BOM, pinout, tolerance, label, and test review for wire harness and cable assembly drawings.
- [Precision Wiring Harness](https://customwireassembly.com/capabilities/precision-wiring-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/precision-wiring-harness.md) - Tight-tolerance wiring harness manufacturing for robotics, medical, automotive, and instrumentation builds.
- [Custom Wiring Loom Manufacturer](https://customwireassembly.com/capabilities/custom-wiring-loom-manufacturer/) — [MD for AI](https://customwireassembly.com/llms/capabilities/custom-wiring-loom-manufacturer.md) - Custom wiring looms with controlled branch geometry, labels, protective sleeving, and 100% electrical testing.
- [Factory Wiring Harness](https://customwireassembly.com/capabilities/factory-wiring-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/factory-wiring-harness.md) - Factory wiring harness manufacturing for automation lines, PLC cabinets, robot cells, conveyors, and industrial production equipment.
- [Wire Harness Board Assembly](https://customwireassembly.com/capabilities/wire-harness-board/) — [MD for AI](https://customwireassembly.com/llms/capabilities/wire-harness-board.md) - Wire harness board and nail board assembly for controlled branch geometry and repeatable form-board builds.
- [OEM Wiring Harnesses](https://customwireassembly.com/capabilities/oem-wiring-harnesses/) — [MD for AI](https://customwireassembly.com/llms/capabilities/oem-wiring-harnesses.md) - OEM wiring harness manufacturing with controlled BOMs, first-article approval, documented testing, and prototype-to-production supply.
- [Waterproof Wire Harness](https://customwireassembly.com/capabilities/waterproof-wire-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/waterproof-wire-harness.md) - Waterproof wire harnesses with sealed connectors, IP67/IP68 protection strategies, controlled breakouts, and harsh-environment validation.
- [Harsh Environment Cable Solutions](https://customwireassembly.com/capabilities/harsh-environment-cable-solutions/) — [MD for AI](https://customwireassembly.com/llms/capabilities/harsh-environment-cable-solutions.md) - Sealed, shielded, abrasion-protected cable assemblies for mining, marine, transport, energy, agriculture, and industrial equipment.
- [Automotive Wire Harness Suppliers](https://customwireassembly.com/capabilities/automotive-wire-harness-suppliers/) — [MD for AI](https://customwireassembly.com/llms/capabilities/automotive-wire-harness-suppliers.md) - Automotive harness supply with prototype builds, sealed connector systems, PPAP-ready documentation, and repeatable production control.
- [EV Wire Harness Manufacturer](https://customwireassembly.com/capabilities/ev-wire-harness-manufacturer/) — [MD for AI](https://customwireassembly.com/llms/capabilities/ev-wire-harness-manufacturer.md) - EV wire harnesses for battery packs, BMS wiring, CAN bus branches, charging systems, and prototype-to-production supply.
- [Automotive Wire Harness Clips](https://customwireassembly.com/capabilities/automotive-wire-harness-clips/) — [MD for AI](https://customwireassembly.com/llms/capabilities/automotive-wire-harness-clips.md) - Clip-managed automotive harness builds with fir-tree, edge clip, and retainer integration.
- [Obsolete Connector Replacement](https://customwireassembly.com/capabilities/obsolete-connector-replacement/) — [MD for AI](https://customwireassembly.com/llms/capabilities/obsolete-connector-replacement.md) - End-of-life connector replacement with alternate sourcing, pinout mapping, first-article validation, and tested repeat builds.
- [Medical Connector Manufacturers](https://customwireassembly.com/capabilities/medical-connector-manufacturers/) — [MD for AI](https://customwireassembly.com/llms/capabilities/medical-connector-manufacturers.md) - Medical connector family selection and custom cable integration for regulated device programs.
- [Prototyping](https://customwireassembly.com/capabilities/prototyping/) — [MD for AI](https://customwireassembly.com/llms/capabilities/prototyping.md) - Rapid prototyping in 2-3 weeks, MOQ of 1 unit, NPI support, and design validation.
- [Prototype Cable Assemblies](https://customwireassembly.com/capabilities/prototype-cable-assemblies/) — [MD for AI](https://customwireassembly.com/llms/capabilities/prototype-cable-assemblies.md) - Prototype cable assemblies and first articles for design validation and production handoff.
- [Terminal Crimping Service](https://customwireassembly.com/capabilities/terminal-crimping-service/) — [MD for AI](https://customwireassembly.com/llms/capabilities/terminal-crimping-service.md) - Controlled terminal crimping for wire harnesses and cable assemblies.
- [Testing & Quality Control](https://customwireassembly.com/capabilities/testing/) — [MD for AI](https://customwireassembly.com/llms/capabilities/testing.md) - 100% electrical testing, hi-pot, continuity, insulation resistance, ISO 9001 and IATF 16949 quality controls.
- [Overmolded Cable Assembly](https://customwireassembly.com/capabilities/overmolding/) — [MD for AI](https://customwireassembly.com/llms/capabilities/overmolding.md) - Custom overmolded connectors with IP67/IP68 waterproof protection and 360-degree strain relief.
- [Cable Harness](https://customwireassembly.com/capabilities/cable-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/cable-harness.md) - Cable harness manufacturing with multi-conductor routing, automated crimping, and 100% electrical testing.
- [FFC Cable Assembly](https://customwireassembly.com/capabilities/ffc-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/ffc-cable-assembly.md) - Flat flexible cable assemblies with ZIF/LIF connectors, 0.3mm to 2.54mm pitch, and shielded or unshielded options.
- [FPC Cable Manufacturer](https://customwireassembly.com/capabilities/fpc-cable-manufacturer/) — [MD for AI](https://customwireassembly.com/llms/capabilities/fpc-cable-manufacturer.md) - Flexible printed cable assemblies with shaped routing, stiffeners, shield options, and repeatable low-profile interconnects.
- [IDC Ribbon Cable Assembly](https://customwireassembly.com/capabilities/idc-ribbon-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/idc-ribbon-cable-assembly.md) - Flat ribbon cable harnesses with IDC connectors, keyed orientation, strain relief, pin-1 control, and continuity testing.
- [Dupont Cable Assembly](https://customwireassembly.com/capabilities/dupont-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/dupont-cable-assembly.md) - 2.54mm Dupont-style jumper wires and grouped crimp-housing assemblies.
- [JST Connector Harness](https://customwireassembly.com/capabilities/jst-connector-harness/) — [MD for AI](https://customwireassembly.com/llms/capabilities/jst-connector-harness.md) - JST XH, PH, SM, VH, ZH, SH, PA, and JWPF connector harnesses with controlled crimping and pinout testing.
- [USB Cable Assembly](https://customwireassembly.com/capabilities/usb-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/usb-cable-assembly.md) - USB-C, USB 2.0, and USB 3.x cable assemblies for data, charging, panel-mount, and embedded equipment.
- [Coaxial Cable Assembly](https://customwireassembly.com/capabilities/coaxial-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/coaxial-cable-assembly.md) - 50 ohm and 75 ohm coaxial cable assemblies with connector selection, shielding review, and RF test planning.
- [SMA Cable Assembly](https://customwireassembly.com/capabilities/sma-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/sma-cable-assembly.md) - 50 ohm SMA coax assemblies for RF modules, antennas, instrumentation, telecom systems, and embedded wireless hardware.
- [Rosenberger Connector Cable Assembly](https://customwireassembly.com/capabilities/rosenberger-connector-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/rosenberger-connector-cable-assembly.md) - Rosenberger connector cable assemblies for RF coax, HSD, HFM, FAKRA-style, antenna, telematics, and industrial data links.
- [RG214 Cable Assembly](https://customwireassembly.com/capabilities/rg214-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/rg214-cable-assembly.md) - Double-shielded RG214 coax assemblies for antenna feeders, RF infrastructure, telecom equipment, and harsh-duty field installations.
- [RF Cable Assembly Manufacturer](https://customwireassembly.com/capabilities/rf-cable-assembly-manufacturer/) — [MD for AI](https://customwireassembly.com/llms/capabilities/rf-cable-assembly-manufacturer.md) - RF cable assemblies for telecom, instrumentation, embedded wireless, automotive RF systems, and OEM production supply.
- [Microwave Cable Assembly](https://customwireassembly.com/capabilities/microwave-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/microwave-cable-assembly.md) - Low-loss microwave cable assemblies for high-frequency signal paths, test systems, telecom radios, aerospace electronics, and defence-adjacent RF programs.
- [Optical Cable Assembly](https://customwireassembly.com/capabilities/optical-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/optical-cable-assembly.md) - Fibre optic cable assemblies including single-mode, multimode, LC, SC, MPO, rugged, and hybrid builds.
- [MMCX Cable Assembly](https://customwireassembly.com/capabilities/mmcx-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/mmcx-cable-assembly.md) - Compact MMCX coax assemblies for GPS modules, antennas, IoT devices, and embedded RF products.
- [Micro Coaxial Cable Assembly](https://customwireassembly.com/capabilities/micro-coaxial-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/micro-coaxial-cable-assembly.md) - Miniature shielded coaxial assemblies for compact electronics, imaging systems, RF modules, and dense internal routing.
- [Control Cable Assembly](https://customwireassembly.com/capabilities/control-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/control-cable-assembly.md) - PLC, servo, encoder, sensor, and machine control cable assemblies with shielding, drag-chain options, and pinout testing.
- [Shielded Cable Assembly](https://customwireassembly.com/capabilities/shielded-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/shielded-cable-assembly.md) - Foil, braid, and hybrid shielded cable assemblies for EMI-sensitive equipment.
- [M12 Cable Assembly](https://customwireassembly.com/capabilities/m12-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/m12-cable-assembly.md) - M12 sensor, Ethernet, fieldbus, and power cable assemblies with straight or right-angle connectors, shielding, sealing, and overmolded options.
- [CAN Bus Cable Assembly](https://customwireassembly.com/capabilities/can-bus-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/can-bus-cable-assembly.md) - CAN bus cable assemblies with twisted-pair media, shield options, mixed connectors, and prototype-to-production release control.
- [RJ45 Cable Assembly](https://customwireassembly.com/capabilities/rj45-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/rj45-cable-assembly.md) - RJ45 Ethernet cable assemblies for telecom cabinets, industrial networking, PoE devices, and panel-mount service ports.
- [High Voltage Cable Assembly](https://customwireassembly.com/capabilities/high-voltage-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/high-voltage-cable-assembly.md) - High voltage cable assemblies for EV platforms, energy storage, transport equipment, and industrial power systems.
- [TC-ER Certified Power Cable](https://customwireassembly.com/capabilities/tc-er-certified-power-cable/) — [MD for AI](https://customwireassembly.com/llms/capabilities/tc-er-certified-power-cable.md) - TC-ER tray cable and industrial power cable assemblies for control panels, OEM machinery, equipment skids, and export programs.
- [Mechanical Cable Assembly](https://customwireassembly.com/capabilities/mechanical-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/mechanical-cable-assembly.md) - Push-pull, latch-release, remote actuation, and hybrid electromechanical cable assemblies.
- [VFD Cable Assembly](https://customwireassembly.com/capabilities/vfd-cable-assembly/) — [MD for AI](https://customwireassembly.com/llms/capabilities/vfd-cable-assembly.md) - Shielded VFD motor and drive cable assemblies for lower EMI and industrial motor control systems.

## Industries
- [Aerospace & Aviation Cable Assemblies Australia](https://customwireassembly.com/industries/aerospace/) — [MD for AI](https://customwireassembly.com/llms/industries/aerospace.md)
- [Automotive Wire Harness Manufacturing](https://customwireassembly.com/industries/automotive/) — [MD for AI](https://customwireassembly.com/llms/industries/automotive.md)
- [Complex Custom Wire Harness for Consumer Electronics OEMs](https://customwireassembly.com/industries/consumer-electronics/) — [MD for AI](https://customwireassembly.com/llms/industries/consumer-electronics.md)
- [Defence & Military Cable Assemblies Australia](https://customwireassembly.com/industries/defence/) — [MD for AI](https://customwireassembly.com/llms/industries/defence.md)
- [Energy & Power Cable Assemblies](https://customwireassembly.com/industries/energy/) — [MD for AI](https://customwireassembly.com/llms/industries/energy.md)
- [Industrial Automation Wire Harness Manufacturing](https://customwireassembly.com/industries/industrial/) — [MD for AI](https://customwireassembly.com/llms/industries/industrial.md)
- [Marine-Grade Wire Harness Manufacturing](https://customwireassembly.com/industries/marine/) — [MD for AI](https://customwireassembly.com/llms/industries/marine.md)
- [Medical Device Wire Harness & Cable Assemblies](https://customwireassembly.com/industries/medical/) — [MD for AI](https://customwireassembly.com/llms/industries/medical.md)
- [Mining Equipment Wire Harness & Cable Assemblies](https://customwireassembly.com/industries/mining/) — [MD for AI](https://customwireassembly.com/llms/industries/mining.md)
- [Rail & Transport Cable Assemblies Australia](https://customwireassembly.com/industries/rail-transport/) — [MD for AI](https://customwireassembly.com/llms/industries/rail-transport.md)
- [High-Flex Robotics Wire Harness Manufacturing](https://customwireassembly.com/industries/robotics/) — [MD for AI](https://customwireassembly.com/llms/industries/robotics.md)
- [Telecommunications Cable Assemblies](https://customwireassembly.com/industries/telecom/) — [MD for AI](https://customwireassembly.com/llms/industries/telecom.md)

## Certifications
- [Quality](https://customwireassembly.com/quality/) — [MD for AI](https://customwireassembly.com/llms/quality.md) - The quality page claims ISO 9001:2015, IATF 16949:2016, ISO 13485:2016, AS/NZS certified manufacturing, CE marked products, RoHS/REACH compliance, IPC/WHMA-A-620 workmanship standards, and 100% testing.
- [Downloads](https://customwireassembly.com/resources/downloads/) — [MD for AI](https://customwireassembly.com/llms/resources/downloads.md) - The downloads page lists ISO 9001:2015 Certificate and IATF 16949:2016 Certificate documents.

## Standards & Capabilities
- End-to-end cable assembly support from initial design and rapid prototyping to volume production and comprehensive testing.
- Manufacturing capabilities include cable assemblies, wire harnesses, overmolding, shielding, multi-conductor configurations, routing boards, automated crimping, and controlled terminal crimping.
- The capabilities page claims MOQ of 1 unit, 2-3 week prototyping, 100% testing, and 24-hour response from Melbourne engineers.
- Testing claims include continuity testing, hi-pot testing, insulation resistance testing, pull force testing, crimp quality inspection, and environmental testing.
- Quality and compliance claims include ISO 9001:2015, IATF 16949:2016, ISO 13485:2016, IPC-A-620 / IPC/WHMA-A-620 workmanship controls, AS/NZS, CE, RoHS, and REACH.

## Resources
- [Resources](https://customwireassembly.com/resources/) — [MD for AI](https://customwireassembly.com/llms/resources.md) - Learning guides, technical calculators, case studies, and downloadable documentation.
- [Learning Center](https://customwireassembly.com/resources/learning-center/) — [MD for AI](https://customwireassembly.com/llms/resources/learning-center.md) - Cable assembly and wire harness design guides, technical articles, standards guidance, and FAQs.
- [Tools & Calculators](https://customwireassembly.com/resources/tools/) — [MD for AI](https://customwireassembly.com/llms/resources/tools.md) - Wire gauge, ampacity, voltage drop, and cable length calculators.
- [Wire Gauge Calculator](https://customwireassembly.com/resources/tools/wire-gauge-calculator/) — [MD for AI](https://customwireassembly.com/llms/resources/tools/wire-gauge-calculator.md)
- [Ampacity Calculator](https://customwireassembly.com/resources/tools/ampacity-calculator/) — [MD for AI](https://customwireassembly.com/llms/resources/tools/ampacity-calculator.md)
- [Voltage Drop Calculator](https://customwireassembly.com/resources/tools/voltage-drop-calculator/) — [MD for AI](https://customwireassembly.com/llms/resources/tools/voltage-drop-calculator.md)
- [Cable Length Calculator](https://customwireassembly.com/resources/tools/cable-length-calculator/) — [MD for AI](https://customwireassembly.com/llms/resources/tools/cable-length-calculator.md)
- [Case Studies](https://customwireassembly.com/resources/case-studies/) — [MD for AI](https://customwireassembly.com/llms/resources/case-studies.md) - Automotive, medical, industrial, and mining cable assembly examples.
- [Downloads](https://customwireassembly.com/resources/downloads/) — [MD for AI](https://customwireassembly.com/llms/resources/downloads.md) - Certificates, capability brochure, wire gauge chart, design guidelines, and connector catalog references.

## About the Author
Reviewed by Hommer Zhao, General Manager and Wire Harness Engineer at WIRINGO.

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